有限公司控制器英文说明书(英文面板)

控制器英文说明书(英文面板)

CNC-220SUserManual

DOCNO:020129Page1of 18VER. C-220 0266

/0268/0288/0399/ect.

迈维自動化有限公司maiwei AUTOMATION CO.,LTD.

CONTENTS

1. I NTRODUCTION. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. .2

2.MAIN FEATURES. .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. .2

3. FRONT PANEL DESCRI PTION.. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .3

4.PROGRAMMING WINGING PARAMETER. . .. . . .. . .. . . .5

5.WINDING METHOD DESCRIPTION. .. . .. . . .. . .. . . .. . .. . . ..6

6.WINDING EXECUTION. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .8

7.CONFIGURATION SETTI NG. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . ..9

8. INSTALLATION AND WIRING. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .11

9.ADJUSTMENT. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .14

10.MAINTAIN AND TROUBLESHOOTING. .. . .. . . .. . .. . . ..15

CNC-220S USERMANUALVER. Page2of 18

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CNC-220S is a series of COILWINDING MACHINE CONTROLLERdeveloped by MAIWEI AUTOMATION. Itnotonly retains al lthefeatures of

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previousdesigns, italsohasa low noiseleveland is lesssensitivetoexternalpowerfluctuation.

CNC-220S alsofeatures an integrated design:puttingstepper motordriver,

DCmotorspeed control ler,brakeand powersuppl iercontrolcircuits intoonecontrol box, simultaneouslyachievingsizereduction,highperformance andlow cost.

CNC-220SSeries offers CNC-220S“Standard Model”and CNC-220SEXD

"ExternalConnection Model”,dependingonwhetheraclose-loopdriver isprovided forvarious appl ications.

2.MAIN FEATURES

◆ Singlechip DSP Microprocessordesign,hasfurther higherperformanceand higherfunctions; italso has lesssensitivetoexternalpowerfluctuation orto external electromagnetic interference.

◆ Memorycapacitycapablestoringupto0-1000stepswindingdata,9windingparameters,and5optionscan beindependently———————————————————————————————————————————————

assigned for eachstep.Off-power memoryretention withoutbattery.

◆ Windingspeed can bespecified usingthefrontpanel keypad,resultingineasy programming of multi-step,multi-speed settings.

◆ Guidingtraverseshaftstepper motorwith a constant-currentdriver offeringfastwireguidingspeeds.

◆Power inputAC100V~120V、 220V~240V600VA(max).

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3. FRONT PANEL DESCRI PTION

3.1.Power switch

Power Powersuppl ierequipped,controlstheACpowertothecontrol ler.

3.2.Key pads

0-9 10 key,forentering numericalvalues.

『QTYSET』  Enter into EDITmode.

『EDIT』 Specify target production quantity.

『STARTSTEP』  Specifystartingstep in memory.

『ENDSTEP』  Specifyendingstepin memory.

『DATASEL』  Select parameterto be programmed,orto switch———————————————————————————————————————————————

display mode. 『FEEDDIR』 Selectguidingdirectionforeachstep.

『WIND DIR』 Selectwindingdirectionforeachstep.

『EDGESTOP』  Tospecifywhethertosuspendwindingwhentheguidingtraversemoves tothetwo edges of thewidth.

『AUTO HOME』  Selectwhetherto haveauto-positioningfunctionfor eachstep. 『AUTO START』  Selectwhetherto have auto-startingfunction foreach step. 『-』 Reducestep numberbyone,or reducePIECECOUNTER byone.

『CLR』  During programming,clearcurrentdatatozero.

『COPY』  Copythedata of previous step intocurrentstep.

『ENT』  Writedata into memory.

『RPM』  Switch displaytoshows PIECECOUNTor RPM.

『ZERO』  Hold down this keyfortwoseconds to reset PIECECOUNTERtozero. 『AUTO』 Toswitch betweenAUTO and NON-AUTOmode.

『BRAKE』  Switchwhetherbrakewi l l beappl iedtothewinspindleduringstopping.

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『NEXT』  Skip currentstep and gotothe nextstep.

『PREV IOUS』 Discard currentstep and gotothe previous step———————————————————————————————————————————————

『RESET』  Atanytime,discontinues currentoperation and returntoreadymode. 『STOP』  Pauseduringwinding.

『START』  Restartduringpause,or pauseduringwinding.

←

→

 guidingtraverse moves to the left.  guidingtraverse moves totheright.

 Showthecurrentstepnumberbeingwoundorbeingprogrammed.

 Duringprogramming, incombinationwith LED, showstheparameterbeingprogrammed.Duringwindingor readymode,showthecurrentnumberof turns orshowtheguidingtraverseshaftsposition.

Shows PIECECOUNTorRPM.

3.4.Status indicators

□ READY: l itmeans in READYmode, flash means PAUSE mode,notl itmeanswindingor programmingin progress.

□ RUN: l itmeanswindingin progress;not l itmeans not inprogress.

□SLOW:duringwinding, l itmeans lowspeedwinding;not l it———————————————————————————————————————————————

means highspeedwinding.

□MOVE: l itmeans guidingtraverseisfixingthestarting positionforwindingor is returningtothehomeposition.

□O.S: l itmeanswindingoperation isoverspeeding,guidingtrave rs eandwindingspindleshaftareoutofsynchronization.

□LAN: l it means currently communicatingwith network.

□FINISH:wi l l l itwhen reachingthepresetpiececount.

□ RPM: l itmeansthePIECECOUNTDISPLAYshows RPM.

□QTY: l it meansthePIECECOUNTDISPLAYshowsthepiececount.CNC-220S USERMANUALVER. Page5of 18

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3.5.Winding parameters definitions

□SHIFT:Starting position of theguidingtraverse.

[Setting range0.00~999.99 mm].

□WIDTH :Thetraverseof thecopperwire led bythetraverseduringwinding. [Settingrange0~999.99 mm] .

□PITCH:Diameter of thecopperwire. [Setting range0~9.999mm] .□TURNS:Total numberof turnstobewound.

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[Setting range0.0~9999.9 or0~99999turns].

□S.SLOW:Number of turns to bewound at lowspeed,when startwinding.

[Setting range0~999.9turns] .

□E.SLOW:Numberof turnsto bedoneat lowspeed priortostopping.

[Setting range0~999.9 turns] .

□H.S. :High windingspeed. [Setting rangefrom0~99%].

□L.S. : Lowwindingspeed. [Setting rangefrom 0~25%] .

□FUN :Windingcompleteoutputsignalsetting.

4.PROGRAMMING WINGING PARAMETER

4.1.MEMORY RANGE SELECTION

CNC-220Scontains 1000 memorystep,Bydefiningthe region,userscaneffectively managethe memory.Variouswinding parametercan bestored indifferent regions and can be retrieved instantaneously.Afterspecifyingtheregions,programmingandwindingcan bedoneinthoseregions;al lun-selected regionswi l l retaintheiroriginalcontentsandunmodified.WhensettingtheSTEP number, the Endingstep number mustbelarger———————————————————————————————————————————————

thanthe

Startingstep number,orthewindingoperationwi l l notstart

Specifying starting step

In ready mode,press toselect. [Setting range0~999].

Specifying endingstep

In ready mode,press toselect. [Setting range0~999].

4.2.Programmingwinding parameter

In“READY”mode,press invokes the programming mode.Firstthe

“STARTSTEP”number wi l l shows at“Procedures displayer” , theparameter indicator 『SHIFT』wi l l l it, thestarting positionwi l lshows at

“Documents dispayer” .Thestarting position can bechangedtothenew position by pressingthenumerical keys fol lowed by the key.

Afterthat theSTEP numberwi l lautomatical lyincreasebyone, tocontinuesetthestarting position for nextstep.When theSTEP number largerthenthe

“ENDSTEP”number, theSTEP numberwi l l restoretothe“STARTSTEP”numberandtheindicator l ightwi l l changefrom『SHIFT』to 『WIDTH』for

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usertospecifyingthewidthforeachSTEP.Repeatthesameprocedure usingnumerical keys and the key,al lwinding parametersforeach STEPcanthus programmed,afterthat press key again to go backto readymode.

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Thefol lowingfunctions arealsoavai lable:

 Toselectguidingdirection, forward or reverse.

 Toselectwindingdirection,clockwiseorcounter-clockwise.

 Tospecifywhethertosuspendwindingwhentheguidingtraversemoves tothetwo edges of thewidth.

 Toselectwhetherguidingtraverse returnstothestarting positionautomatical lyorupon a manual pressingof thekey.

 Selectwhetherto haveauto-startingfunctionforeachstep.

 Clearthecurrentvaluetozero.copy

— Copythecontentof theprevious steptothecurrentstep. Gobacktothe previous programmingstep.

 To scrol l through different parameters.

Eachtimewhen changethe PARAMETERorOPTIONS, key must———————————————————————————————————————————————