控制器英文说明书(英文面板)
CNC-220SUserManual
DOCNO:020129Page1of 18VER. C-220 0266
/0268/0288/0399/ect.
迈维自動化有限公司maiwei AUTOMATION CO.,LTD.
CONTENTS
1. I NTRODUCTION. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. .2
2.MAIN FEATURES. .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. .2
3. FRONT PANEL DESCRI PTION.. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .3
4.PROGRAMMING WINGING PARAMETER. . .. . . .. . .. . . .5
5.WINDING METHOD DESCRIPTION. .. . .. . . .. . .. . . .. . .. . . ..6
6.WINDING EXECUTION. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .8
7.CONFIGURATION SETTI NG. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . ..9
8. INSTALLATION AND WIRING. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .11
9.ADJUSTMENT. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .14
10.MAINTAIN AND TROUBLESHOOTING. .. . .. . . .. . .. . . ..15
CNC-220S USERMANUALVER. Page2of 18
迈维自動化有限公司maiwei AUTOMATION CO.,LTD.
CNC-220S is a series of COILWINDING MACHINE CONTROLLERdeveloped by MAIWEI AUTOMATION. Itnotonly retains al lthefeatures of
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previousdesigns, italsohasa low noiseleveland is lesssensitivetoexternalpowerfluctuation.
CNC-220S alsofeatures an integrated design:puttingstepper motordriver,
DCmotorspeed control ler,brakeand powersuppl iercontrolcircuits intoonecontrol box, simultaneouslyachievingsizereduction,highperformance andlow cost.
CNC-220SSeries offers CNC-220S“Standard Model”and CNC-220SEXD
"ExternalConnection Model”,dependingonwhetheraclose-loopdriver isprovided forvarious appl ications.
2.MAIN FEATURES
◆ Singlechip DSP Microprocessordesign,hasfurther higherperformanceand higherfunctions; italso has lesssensitivetoexternalpowerfluctuation orto external electromagnetic interference.
◆ Memorycapacitycapablestoringupto0-1000stepswindingdata,9windingparameters,and5optionscan beindependently———————————————————————————————————————————————
assigned for eachstep.Off-power memoryretention withoutbattery.
◆ Windingspeed can bespecified usingthefrontpanel keypad,resultingineasy programming of multi-step,multi-speed settings.
◆ Guidingtraverseshaftstepper motorwith a constant-currentdriver offeringfastwireguidingspeeds.
◆Power inputAC100V~120V、 220V~240V600VA(max).
CNC-220S USERMANUALVER. Page3of18
迈维自動化有限公司maiwei AUTOMATION CO.,LTD.
3. FRONT PANEL DESCRI PTION
3.1.Power switch
Power Powersuppl ierequipped,controlstheACpowertothecontrol ler.
3.2.Key pads
0-9 10 key,forentering numericalvalues.
『QTYSET』 Enter into EDITmode.
『EDIT』 Specify target production quantity.
『STARTSTEP』 Specifystartingstep in memory.
『ENDSTEP』 Specifyendingstepin memory.
『DATASEL』 Select parameterto be programmed,orto switch———————————————————————————————————————————————
display mode. 『FEEDDIR』 Selectguidingdirectionforeachstep.
『WIND DIR』 Selectwindingdirectionforeachstep.
『EDGESTOP』 Tospecifywhethertosuspendwindingwhentheguidingtraversemoves tothetwo edges of thewidth.
『AUTO HOME』 Selectwhetherto haveauto-positioningfunctionfor eachstep. 『AUTO START』 Selectwhetherto have auto-startingfunction foreach step. 『-』 Reducestep numberbyone,or reducePIECECOUNTER byone.
『CLR』 During programming,clearcurrentdatatozero.
『COPY』 Copythedata of previous step intocurrentstep.
『ENT』 Writedata into memory.
『RPM』 Switch displaytoshows PIECECOUNTor RPM.
『ZERO』 Hold down this keyfortwoseconds to reset PIECECOUNTERtozero. 『AUTO』 Toswitch betweenAUTO and NON-AUTOmode.
『BRAKE』 Switchwhetherbrakewi l l beappl iedtothewinspindleduringstopping.
CNC-220S USERMANUALVER. Page4of 18
迈维自動化有限公司maiwei AUTOMATION CO.,LTD.
『NEXT』 Skip currentstep and gotothe nextstep.
『PREV IOUS』 Discard currentstep and gotothe previous step———————————————————————————————————————————————
『RESET』 Atanytime,discontinues currentoperation and returntoreadymode. 『STOP』 Pauseduringwinding.
『START』 Restartduringpause,or pauseduringwinding.
←
→
guidingtraverse moves to the left. guidingtraverse moves totheright.
Showthecurrentstepnumberbeingwoundorbeingprogrammed.
Duringprogramming, incombinationwith LED, showstheparameterbeingprogrammed.Duringwindingor readymode,showthecurrentnumberof turns orshowtheguidingtraverseshaftsposition.
Shows PIECECOUNTorRPM.
3.4.Status indicators
□ READY: l itmeans in READYmode, flash means PAUSE mode,notl itmeanswindingor programmingin progress.
□ RUN: l itmeanswindingin progress;not l itmeans not inprogress.
□SLOW:duringwinding, l itmeans lowspeedwinding;not l it———————————————————————————————————————————————
means highspeedwinding.
□MOVE: l itmeans guidingtraverseisfixingthestarting positionforwindingor is returningtothehomeposition.
□O.S: l itmeanswindingoperation isoverspeeding,guidingtrave rs eandwindingspindleshaftareoutofsynchronization.
□LAN: l it means currently communicatingwith network.
□FINISH:wi l l l itwhen reachingthepresetpiececount.
□ RPM: l itmeansthePIECECOUNTDISPLAYshows RPM.
□QTY: l it meansthePIECECOUNTDISPLAYshowsthepiececount.CNC-220S USERMANUALVER. Page5of 18
迈维自動化有限公司maiwei AUTOMATION CO.,LTD.
3.5.Winding parameters definitions
□SHIFT:Starting position of theguidingtraverse.
[Setting range0.00~999.99 mm].
□WIDTH :Thetraverseof thecopperwire led bythetraverseduringwinding. [Settingrange0~999.99 mm] .
□PITCH:Diameter of thecopperwire. [Setting range0~9.999mm] .□TURNS:Total numberof turnstobewound.
———————————————————————————————————————————————
[Setting range0.0~9999.9 or0~99999turns].
□S.SLOW:Number of turns to bewound at lowspeed,when startwinding.
[Setting range0~999.9turns] .
□E.SLOW:Numberof turnsto bedoneat lowspeed priortostopping.
[Setting range0~999.9 turns] .
□H.S. :High windingspeed. [Setting rangefrom0~99%].
□L.S. : Lowwindingspeed. [Setting rangefrom 0~25%] .
□FUN :Windingcompleteoutputsignalsetting.
4.PROGRAMMING WINGING PARAMETER
4.1.MEMORY RANGE SELECTION
CNC-220Scontains 1000 memorystep,Bydefiningthe region,userscaneffectively managethe memory.Variouswinding parametercan bestored indifferent regions and can be retrieved instantaneously.Afterspecifyingtheregions,programmingandwindingcan bedoneinthoseregions;al lun-selected regionswi l l retaintheiroriginalcontentsandunmodified.WhensettingtheSTEP number, the Endingstep number mustbelarger———————————————————————————————————————————————
thanthe
Startingstep number,orthewindingoperationwi l l notstart
Specifying starting step
In ready mode,press toselect. [Setting range0~999].
Specifying endingstep
In ready mode,press toselect. [Setting range0~999].
4.2.Programmingwinding parameter
In“READY”mode,press invokes the programming mode.Firstthe
“STARTSTEP”number wi l l shows at“Procedures displayer” , theparameter indicator 『SHIFT』wi l l l it, thestarting positionwi l lshows at
“Documents dispayer” .Thestarting position can bechangedtothenew position by pressingthenumerical keys fol lowed by the key.
Afterthat theSTEP numberwi l lautomatical lyincreasebyone, tocontinuesetthestarting position for nextstep.When theSTEP number largerthenthe
“ENDSTEP”number, theSTEP numberwi l l restoretothe“STARTSTEP”numberandtheindicator l ightwi l l changefrom『SHIFT』to 『WIDTH』for
———————————————————————————————————————————————
usertospecifyingthewidthforeachSTEP.Repeatthesameprocedure usingnumerical keys and the key,al lwinding parametersforeach STEPcanthus programmed,afterthat press key again to go backto readymode.
CNC-220S USERMANUALVER. Page6of 18
迈维自動化有限公司maiwei AUTOMATION CO.,LTD.
Thefol lowingfunctions arealsoavai lable:
Toselectguidingdirection, forward or reverse.
Toselectwindingdirection,clockwiseorcounter-clockwise.
Tospecifywhethertosuspendwindingwhentheguidingtraversemoves tothetwo edges of thewidth.
Toselectwhetherguidingtraverse returnstothestarting positionautomatical lyorupon a manual pressingof thekey.
Selectwhetherto haveauto-startingfunctionforeachstep.
Clearthecurrentvaluetozero.copy
— Copythecontentof theprevious steptothecurrentstep. Gobacktothe previous programmingstep.
To scrol l through different parameters.
Eachtimewhen changethe PARAMETERorOPTIONS, key must———————————————————————————————————————————————
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