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KI-KünstlicheIntelligenz(2019)33:111–116https://doi.
org/10.
1007/s13218-019-00591-4EDITORIALSpecialIssueonSmartProductionMartinRuskowski1·TatjanaLegler1·MichaelBeetz2·GeorgBartels2GesellschaftfürInformatike.
V.
andSpringer-VerlagGmbHGermany,partofSpringerNature20191ResearchOverviewTodayalotofdiscussionisheldaboutthepositionsandrolesofAIresearchinEuropecomparedtotheUSandChina.
WhereasUScompaniesfocusonconsumerdrivenapplicationslikesocialmediaandsearchmachinesandChinaispredominantinstatedrivenAIprojectslikefacerecognition,thereseemstobeaconsensusthatthebusinesstobusinessareaandespeciallyproductionisthestrengthofEuropeandthusshouldbethemajorapplicationfieldforEuropeanAI.
ProductionisstronglycoupledwithautomationandthelateststepintheindustrialdevelopmentofthepastcenturiesisIndustrie4.
0asanoutputoftheGermanhigh-techstrat-egy.
InthepastyearsmanypeopleconsideredIndustrie4.
0tobeatechnologicalchallengeonly.
Butitbecameapparentthatthereplacementofonetechnologywithanotherdoesnotleadtonewbusinessmodelsnorcostreduction.
Insteadofthis,Industrie4.
0mustbediscussedonamoreabstractlevel.
FromtheverybeginningtheuseofAImeth-odswasapartoftheIndustrie4.
0idea.
ButAIdoesnotmeanmoresophisticatedautomation.
Onthecontrary,insomeapplicationswehavealreadyreachedapeakofauto-mationlevel,sincehighlyautomatedsystemstendtobelessresilientthansystemswithhumanworkers.
NotonlyElonMuskmadetheobservationthat"humansareunderrated"inafamoustweetwhenTeslawasstrugglingwithsettinguptheModel3production[22].
Otherthantooptimizeautomationprocessesasymptoti-cally,Industrie4.
0hastoaddresscompletelyotherfieldsinproduction.
Todaymostinefficienciesoccur(andmostmoneyislost)inthenon-productiveprocesseswithinpro-duction,i.
e.
thetransportofdata,brokendataflows,dupli-cateentryofdata,manualreprogrammingofmachinesetc.
AImustbeusedtobuildintelligentmachinesinaveryspecialway.
Weneedautonomousmachinesinaway,thatallinformationneededtooperatethemachineisincludedinit.
Asoftodaytheinterfaceofamachinetoahigherlevelsupervisorycontrolmainlyconsistsofbinaryswitchesandcorrespondingparameters.
Theuseofthemachine(i.
e.
theprogrammingoftheinterfaceonthesupervisorycontrolside)needsalotofinternalknowledgeaboutwhatbitstosetatwhichstepandwhattoexpectastheanswerfromthemachine.
Theintroductionoffield-buscommunicationhasonlyreplacedtheformercablesbetweenmachines–thecommunicationconceptitselfusuallyisstillthesameasinearlydaysofelectro-mechanicalsystems.
Opposedtothis,intelligentmachineshavetobehaveinaformofamulti-agentsystem.
Theintelligenceofamulti-agentsystemdoesnotresultfromasophisticatedintelli-genceinsidethesinglemachine.
Thewholesystemconsist-ingofautonomousmachineswillbehaveinanintelligentwayalthoughthesinglemachinehasalimitedscope.
ManypeoplestillassociateAIinproductionmainlywithroboticsasintelligentmachines.
Butwhenlookingintothedetailstherearefarmorefieldsofapplication.
Someofthemainareasareamongothers:RoboticsVisualinspectionQualitycontrolDataanalyticsPredictivemaintenanceProductionplanningMultiagentsystemsHumanmachineinteraction*MartinRuskowskimartin.
ruskowski@dfki.
deTatjanaLeglertatjana.
legler@dfki.
deMichaelBeetzbeetz@cs.
unibremen.
deGeorgBartelsgeorg.
bartels@cs.
unibremen.
de1DeutschesForschungszentrumfürKünstlicheIntelligenz(DFKI),TrippstadterStrae122,67663Kaiserslautern,Germany2InstituteforArtificialIntelligence(IAI),UniversityofBremen,AmFallturm1,28359Bremen,Germany112KI-KünstlicheIntelligenz(2019)33:111–1161.
1AIfromtheEngineeringPointofViewHistorically,AIisseenasacomputersciencetechnology.
Whenitcomestoproductionwemeetthephysicalworldwithallitsimplicationsandchallenges.
ForanengineeritisinterestingtolookatAIfromadifferentangle.
Humansalwaysactinaclosedloop—wecollectinputdatafromourenvironment,trytounderstandit,makedecisionsbasedonthisunderstandingandactaccordingtothesedecisions.
Whenwecomparethisbehaviortoatechnicalcontrolloopwefindsimilaritiessuchassensors,stateobservers,controllersandactuators.
ThusfromanengineeringpointofviewAIcanbeconsideredasclosedloopcontrolinaverygeneralizedway.
Thisleadstoasignificantobservation—inaphysi-calenvironmentAIincorporatesthroughanapplica-tion.
Neuralnetworks,decisiontrees,automateddeci-sionmakingsystems,augmentedandvirtualrealityandmanyothertechnologieswhichusuallyareconsideredtobeAIaremerelymethodstoachieveAI—ormorespe-cificallymachinesbehavinginwayweconsidertoappearintelligent.
TheanalogytoclosedloopcontrolprovidessomehintsofthelimitationsforAIbasedsystems.
Propertieslikeobservabilityandcontrollabilityarewellknowninengi-neering.
Observabilitydescribestheabilitytoreconstructtheinternalbehaviorofasystempurelyontheobservationofitsoutputs.
Ontheotherside,controllabilityisimpor-tantfortheabilitytomanipulateallpartsofanexistingsysteminadesiredwayjustfromthesysteminputs.
AIinaclosedloopcanonlybesuccessfulifasystemhasbothproperties.
Evenmoreimportantisthestabilityofaclosedloopsystem,sinceitcanbedifficulttodesignastablecontrolloopevenforsimplesystems.
TheproperdesignofanAIbasedfeedbackhascompletelydifferentrequirementsforstabilitythanconventionalsystems,thusrequiringsignificantfutureresearch.
AIapplicationscanbedividedintothreemainareas:The"visible"onesrelatedtomanipulationtasksandrobots,thoserelatedtothemere"hidden"tasksofproduc-tionplanningandinter-machinecommunicationincyber-physicalproductionsystemandfinallythefieldofhumanmachineinteractionandnewuserinterfaces.
1.
2CyberPhysicalProductionSystemsSincetheintroductionofthetermIndustrie4.
0in2011[16]researchhasprocureditselfwiththequestionhowtoachieveanadaptive,self-configuringandthereforeflex-ibleproduction.
Oneofthekeycomponentstoachiev-ingthatconceptarecyber-physicalproductionsystems(CPPS)[13].
Theymakeuseofsensorsandactuatorstocaptureandinfluencethephysicalworldandareintercon-nectedvialocalnetworksortheinternet.
Sincecommuni-cationnolongerhastobehierarchical,therearetenden-ciesawayfromtheclassicautomationpyramidtowardsadecentralized,partiallyself-organizingnetwork[15].
Duetotheoftencriticalroleoftheunits,faulttoleranceandtheabilitytorespondandadapttoadisruptiveeventisstillamajorresearchtopic[7].
Productionsystemsareusuallycontrolledbyprogramma-blelogiccontrollers(PLC).
Theirprogramminglanguageshadbeenderivedfromelectricalcircuitryandwiring[24].
Sincethe1980sfieldbuseshavebeenusedtoconnectPLCbasedautomationsystems.
Unliketocomputerscience,wherethedevelopmentconvergedintoTCP/IPasthepri-marycommunicationtechnology,automationstuckwithahugenumberofdifferentandincompatiblefieldbuses[33].
Butonethingiscommontothesesfieldbuses:Theymerelyreplacediscretewiringwithasinglecablebutdonotchangetheconnectionprinciple.
Whereasincomputersciencesophisticatedprotocolsandclient/serverbasedcommuni-cationhasbeenstate-of-the-artforalongtimeafieldbusmainlyemulatesdigitalandanaloguesignalsonbothsidesoftheconnection[8].
Onedependencycanbeconsideredascrucial:Automa-tionofmachinesreliesondeterministicreal-timebehavior[18,34].
Variableruntimesoftasksandunpredictablecom-municationdelaysarenotacceptable.
Butreal-timebehaviormustnotbeconfusedwithhighCPUpower,asitismainlyrelatedtothearchitectureoftheoperatingsystem[35].
WellknowndesktopoperatingsystemslikeLinuxandWindowsarenotsuitableforreal-timecontrolanddedicatedreal-timeoperatingsystems(RTOS)arerequiredinstead.
ThisisoneofthemainparadigmsforEdgecomputinginautomation[9].
Whendefinedreactiontimesareneeded,adeterministictransferofsimplesignalsisveryrobustandreliable.
Eve-rybodywhohasdevelopedanembeddedreal-timesoftwarealsoknowsabouttheproblemsindebuggingacomplexmultitaskingsystem.
Incontrasttothis,thesimplicityofPLCprogrammingandthepopularIEC61131-3program-minglanguagesalongwithtoday'ssophisticatedengineeringsystemsmakereal-timeprogrammingmoreaccessibleandeasiertounderstand[14].
Nonethelessweencounteradrawbackofthisstructurewhenitcomestocyber-physicalproductionssystems.
Wheneverthecommunicationisbasedonsimplebinarysig-nalsthecommunicationpartnersneedaninternalknowledgeofeachothersbehavior.
Acommandissentviasettingabitandthereplyreceivedbyadifferentbitandflowcontrolismainlyperformedwithsimplestatemachines[31].
Usuallyseveralmachinesarecombinedtoformaclusterofdevices,aproductioncell.
Oftentherearereal-timedependencies113KI-KünstlicheIntelligenz(2019)33:111–116betweenthedevices,i.
e.
betweenamachinetool,ahandlingrobotandaconnectingPLC.
Motionsmustbesynchronized,switchtimescoordinatedandmanymoreconditionsmet[37].
Weoftenfindconfigurationswithoutanexplicitmasterfunctionality,merelythestatecontrolofthewholeproduc-tioncellisdistributedamongtheindividualmachines.
Thesteptowardssmartproductionrequiresanewapproachtotheinterfacingofproductioncells.
Itisneces-sarytoencapsulateallfunctionsofthecellsothereisnoneedforreal-timecommunicationtotheoutside.
Allreal-timedependenciesshallbehandledwithinthecellitself.
Theresultingentitycanthenbecalledacyber-physicalproduc-tionmodule(CPPM)[27].
Anecessarystepisthedefinitionofamastercontrollerinterfacingtotheindividualmachinesprovidingaservice-orientedinterfacetotheorchestrationlayerofthecyber-physicalproductionsystem.
Theresultingsystemarchitectureshowsacertainanalogytomulti-agentsystem[19].
Forthebroadacceptanceofcyber-physicalproductionsystemsastandardizationofthearchitecture,theinterfacesandtheorchestrationiscrucial.
Anumberofcontributionsinthiseditionshowpossibleapproachesfortheseinterfacesandfortheorchestrationlayerpavingthepathtowardsrealsmartproduction.
1.
3AIBasedRoboticsSimilarlytotheengineeringperspective,whitepapersandroad-mapsforAI-basedroboticsidentifysmartproductionasoneofitskeytargetdomains[2,30].
Indeed,economicpressure,thedesiretobringbackproductiontohigh-wagecountries,aswellassupportinganagingwork-forcemoti-vateintenseresearchactivitiestowardsmoreintelligentroboticagentsontheshopfloor.
Importantresearchtrendsthatcurrentlyexperiencemassiveresearchinterestincludecloudrobotics,easyprogrammingthroughimitationlearn-ing,accomplishingcomplexmanufacturingtaskswithouttheneedforfixtures,digitaltwinrepresentationsoffacto-riesandmanufacturingprocesses,adaptablemanipulationsolutions,objectperceptioninunstructuredenvironments,andmachinelearningtolearngraspposes,failuremonitors,objectrecognition.
ThecurrenttechnologicalwaveinAIistoalargeextenddrivenbyautomatedmachinelearningtechnologies,inpar-ticulardeeplearning.
Givenmassiveamountsofannotatedtrainingdata,supervisedmachinelearningtechniqueshavebeensuccessfullyappliedtoreal-worldperceptiontasksandevensimplemanipulationtaskssuchasbinpickingandfetchingalargevarietyofobjects[6,20,28].
Thesetech-nologiesenabledeveloperstoimplementhigh-performanceperceptionandactioncapabilitieswithreasonableprogram-mingefforts.
Anotherwayofeasingtheprogrammingofrobotsistheincreasedapplicationofimitationlearningtoassemblyandothermanipulationtasks.
Imitationlearningcanbeseenasaformofprogrammingbydemonstration[5],wherethelearningsystemusesdeepermodelsofactions,includingintentionsandstructuredmotionmodels.
[26]Amorerecenttrendistorealizeimitationlearningmethodsthroughsim-ulation-basedvirtualrealityenvironmentsinsteadofbeinglimitedtovision-basedobservationdata.
Thisisapromisingapproachbecausebyaccessingtheunderlyingdatastruc-turesofthesimulationenginesonecanoftengenerateaccu-ratelyannotatedlearningdatathatconstitutegroundtruthandwouldotherwisebehardtoobtain[12].
Anotherimportanttrendisknowledge-basedrobotpro-gramming[32].
ThisapproachisinparticularpromotedbyGilPratwhostatesthat:"Robotsarealreadymakinglargestridesintheirabilities,butasthegeneralizableknowledgerepresentationproblemisaddressed,thegrowthofrobotcapabilitieswillbegininearnest,anditwilllikelybeexplo-sive.
"[25]Formanyyears,theapplicationofknowledge-basedprogrammingtechniqueshavebeenhinderedbyknowledgerepresentationtechniquesbeingtooabstract.
Recently,newtechniqueshavebeenproposedthatrepresentsymbolicknowledgeatgeometriclevelwhichisnecessaryforproperlyparameterizingrobotmotionsforaccomplish-ingmanipulationtasksandavoidundesiredsideeffects[4].
Anotherapproachtomaketheprogrammingofsomanymanipulationapplicationfeasibleistocrowdsourcetheprogrammingtasks.
Amajorbarrierincurrentrobotpro-grammingisthatrobotsaretypicallyprogrammedforanindividualcombinationoftasks,robots,andenvironments.
Currently,thereislittlere-useofcodefromoneapplicationtoanotherone.
Tosurpassthisbarrier,cloudroboticshasproposedthatdevelopersprovidecodepiecesandcomputa-tionservicesinmoregeneralformssuchthattheycanbere-usedbyothers.
ThisapproachwaspioneeredintheEUFP7projectRoboEarth[36],andfurtherpushedinKenGold-berg'sinitiativeforcloudrobotics[17].
Today,weseethathigh-techITcompanies,includingAmazon,Google,andMicrosoft,areallproposingtheirowncloudplatforms123.
Oneofthemainissuesthatslowdowntherealizationofnewproductionprocessesinthefactoryflooristheneedfordesigningandcreatingfixturesthatmaketherobots'manipulationactionsreliableandfast.
Removingtheneedforsuchfixturesrequirestohavebetterandmoreflexiblehand-eyecoordination,aswellashighersinglearmanddual-armmanipulationcapabilities[1,21].
1https://aws.
amazon.
com/robomaker/2https://cloud.
google.
com/cloud-robotics/3https://azure.
microsoft.
com/en-us/114KI-KünstlicheIntelligenz(2019)33:111–116Anotherresearchdirectionisthedevelopmentofmanipu-lationrobotsthatassisthumansintheirmanipulationtasks.
Suchrobotshaveparticularhighdemandsontheircognitivecapabilities[3].
Thisisbecausetheydonotonlyhavetoplanandexecutetheirownactionsbutratherunderstandwhattheirhumanco-workersneedintermssupport.
Theserobotsareparticularlyimportantformanipulationtasksthatarepotentiallyhazardousorergonomicallyunhealthy.
Astheserobotsshareworkspaceswithhumanco-workerstheyneedtoguaranteethesafetyofthehumans[10,11].
Examplesofparticularlyexpressiveandpowerfulcognitivecapabilitiesforsuchrobotsthatarecurrentlyunderresearchincludethelearningofhumanpreferencemodelsandsimulation-basedmechanismsforperceptivetaking[23,29].
ThisspecialissueofKIpresentsseveralofthelead-ingdevelopmentsthatwillhelppushAI-basedroboticsalongthepathoutlinedbypublicroad-mapsandeconomicdemand.
2AbouttheSpecialIssueCyber-physicalsystemsandAI-basedrobotsareincreasinglyimportantbecauseagrowingnumberofindustrialapplica-tionshastoflexiblychangeoratleastcustomizeitsproduc-tionrelativelyoften.
Hence,supportingfrequentadaptationswithoutsignificantadditionalinvestmentcostshasbecomearequirement.
Asaresult,moreintelligenceisrequiredintheactualproductionprocesses,beithumanorartificialinnature.
Asthereareplentyofdecisionmakingtasksthateitherhumansormachinesexcelat,economicallysoundsolutionstypicallyrequireacombinationofboth.
Regardingcyber-physicalsystems,thisspecialissueofKünstlicheIntelligenz(KI)illustratesaframeworktoenableflexibleproductionorchestration,explainabilityofpredictionsintheindustrialenviron-ment,andaservice-basedarchitectureapproachthatencapsulatesproductionstepsintoreusableservices.
WithregardstoAI-basedrobots,thisspecialissueofKIpresentsexamplesofleading-edgedevelopments,includingrobotsthatautonomouslyperformfetch-and-placetaskstodelivergoodsinwarehousesandonshopfloors,robotprogrammingapproachesusinghumandemonstra-tionsandbackgroundknowledge,reasoningaboutImpedancecontrolformanipulationactionswithsignificantcontacts,knowledgerepresentationandreasoningforrobotsthatsafelyinteractwithhumansinsharedworkspaces,andincreasingthevisualintelligenceofrobotssuchthattheycanperformmanipulationactionsonchangingobjects.
ThisspecialissueofKIpresentschallengesaswellassolu-tionsforsmartproductionusingAItechnology.
Assuch,itpresentscyber-physicalsystemsandAI-basedrobotsnotonlyasenablingtechnologiesforfactoriesthataremoreflexibleandefficient,butalsoforassistinghumansinpro-duction.
Thus,AItechnologiespresentopportunitiestocre-ateworkspacesforhumansinsteadofdemandinghumansforworkspaces.
Furthermore,thisissueillustratesthatforabeneficialuseofAIthenecessaryinfrastructuremustbepro-vided.
Italsohighlightstheneedfornovelcommunicationprotocolsandarchitectures,aswellasproductionsystems.
3Content3.
1TechnicalContributionsASemantic-basedMethodforTeachingIndustrialRobotsNewTasksKarinneRamirez-Amaro,EmmanuelDean-Leon,Flo-rianBergner,andGordonChengEpisodicMemoriesforSafety-AwareRobots—Knowl-edgeRepresentationandReasoningforRobotsthatSafelyInteractwithHumanCo-WorkersGeorgBartels,DanielBeler,andMichaelBeetzAJumpstartFrameworkforSemanticallyEnhancedOPC-UABadarinathKatti,ChristianePlociennik,andMichaelSchweitzerCateringtoreal-timerequirementsofcloud-connectedmobilemanipulatorsJulian-BenediktSchollePlug,PlanandProduceasEnablerforeasyWorkcellSetupandCollaborativeRobotProgramminginSmartFactoriesMichaelWojtynek,JochenJakobSteil,andSebastianWrede3.
2ProjectReportsAService-BasedProductionEcosystemArchitectureforIndustrie4.
0ThomasKuhn,SiwaraSadikow,andPabloAntonino3.
3AITransferVision-basedsolutionsformanipulationandnavigationappliedtoobjectpickinganddistributionMáximoA.
Roa-Garzó,ElenaF.
Gambaro,MonikaFlorek-Jasinska,FelixEndres,FelixRuess,Raphael115KI-KünstlicheIntelligenz(2019)33:111–116Schaller,ChristianEmmerich,KorbinianMuenster,andMichaelSuppaTowardsExplainableProcessPredictionsforIndustry4.
0intheDFKI-Smart-Lego-FactoryJana-RebeccaRehse,NijatMehdiyevandPeterFettke3.
4InterviewsPerception-guidedMobileManipulationRobotsforAutomationofWarehouseLogistics—InterviewwithDr.
MoritzTenorth,CTOoftheStartupMagazinoGeorgBartelsandMichaelBeetzFromResearchtoMarket:BuildingthePerceptionSys-temsfortheNextGenerationofIndustrialRobots—Inter-viewwithDr.
MichaelSuppa,CEOandFounderoftheStartupRoboceptionGeorgBartelsandMichaelBeetz3.
5DoctoralDissertationsOnCognitiveReasoningforCompliantManipulationTasksinSmartProductionEnvironmentsDanielLeidner4Service4.
1ConferencesandWorkshopsIEEEInternationalConferenceonRoboticsandAutoma-tion(ICRA),https://www.
icra2019.
orgIEEE/RSJInternationalConferenceonIntelligentRobotsandSystems(IROS),https://www.
iros2019.
orgIEEE-RASInternationalConferenceonHumanoidRobots(Humanoids),http://humanoids2019.
loria.
frInternationalConferenceonAdvancedRobotics(ICAR),http://www.
icar2019.
orgIEEEInternationalConferenceonSimulation,Modeling,andProgrammingforAutonomousRobots(SIMPAR),https://simpar.
uqcloud.
netRobotics:ScienceandSystems(RSS),http://www.
roboticsconference.
orgFlexibleAutomationandIntelligentManufacturing(FAIM),https://faimconference.
comIFACSymposiumonMechatronicSystems(MECHATRONICS2019),http://www.
mechatronicsnolcos2019.
orgIEEEConferenceonEmergingTechnologiesandFactoryAutomation(ETFA),http://www.
etfa2019.
orgIEEEInternationalConferenceonIndustrialInformatics(INDIN),https://www.
indin2019.
org/4.
2JournalsIEEERoboticsAutomationMagazine(RAM),https://www.
ieee-ras.
org/publications/ramIEEERoboticsandAutomationLetters(RA-L),https://www.
ieee-ras.
org/publications/ra-lRoboticsandAutonomousSystems(RAS),https://www.
journals.
elsevier.
com/robotics-and-autonomous-systemsIntelligentServiceRobotics,https://www.
springer.
com/engineering/control/journal/11370JournalofIndustrialInformationIntegration,https://www.
journals.
elsevier.
com/journal-of-industrial-information-integrationProcediaCIRP,TheInternationalAcademyforProduc-tionEngineeringhttps://www.
journals.
elsevier.
com/procedia-cirpAcknowledgementsWegratefullyacknowledgethatthisarticlewaspartiallyfundedbytheDeutscheForschungsgemeinschaft(DFG)throughtheCollaborativeResearchCenter1320EASE.
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