Thepoweroffreshthinkingwww.
colchester-harrison.
comTheTornadoTSeriesCNCTurningCentrestwothreeQualityandaccuracy-consistentlyandquicklyAtColchester-Harrisonwehaveahistoryoftotalcommitmenttotechnicalinnovation,qualityandcustomersupportthathaslastedforwellover100years.
Ourtechnicaldesignteam,withthehelpofourcustomers,havedesignedthissuperbrangeofallBritishmadeTornadoCNCTurningCentrestohelpmakeyoumorecompetitive,instantly.
Thesesuperblydesignedmachinesaretheperfectchoiceforanyonewhoneedstoperformturning,milling,backturningormultipleoperationstoproduceaccurateoneoffs,shortbatchesorhighrepetitionturnedpartsatlowerprices.
THESEARETHEMOSTCAPABLEANDVERSATILECNCMACHINESWEHAVEEVERPRODUCEDAdvancedLatheTechnologyTurningandMill-TurningTornadoCNCTurningCentresprovidegreaterconsistencyandaccuracybecausetheyarebuiltusingColchester-Harrison'sunique"Duo-Stable"advancedmachinetoolconstructionwhichprovidesthermalanddynamicstabilityupto300%greaterthancastiron.
Componentsproducedona"Duo-Stable"machinearetypicallymoreaccurate,havebettersurfacefinishandlesstendencytothermaldrift.
For3axisturningtheT6M,T8MandT10MCNCTurningCentresareperfectastheyhavefullCaxis,spindlediscbrakeanddriventoolingtomakeradialandaxialmilling,drilling,boringandtappingeasierthanever.
SubSpindleTurning5AxissinglehitmachiningontheT6MSandT8MSallowspowerfulproductivitygainsbycompletingbothsidesofcomponentsina"singlehit".
Automatictransferoftheworkpiecefromthemainspindletothesubspindleallowsturning,millinganddrillingtocontinueonthesecondsideofthecomponent.
(Subspindlemachinesarealsoavailablewithoutdriventools,T6SandT8S).
fourCUSTOMAUTOMATIONAwiderangeofbarfeeders,robotsandload/unloadmechanismscanbeintegratedwithyourTornadoaswellasspecialworkholdingapplications.
AutomatedTurningLIGHTSOUTOurrenownedandprovenproductivitypackageprovidesyouwiththetrue24/7unmannedautomationyouneedtoincreaseyourproductivity,instantly.
MBF1000BARFEEDERTheworld'sfirstandmostadvancedallelectricandfullyintegratedbarfeeder,featuresworkscheduling,toolmanagement,automaticbarschedulingandcomponentquantitycalculation.
YAxisMachiningTheTornadoYaxisoption(T8MYandMSYonly)allowsyoutotakefulladvantageofthemachinesmillingcapabilitybyproviding"offcentreline"(40mmmaximum)millingfortheaccuratemachiningofkeyways,flatandcontouredsurfaces.
fiveAdvancedLatheTechnologyTheTornadoTSeriesYouarebeingaskedtomakeevershorterrunsofmorecomplexandmoreaccurateturnedparts,butatthesametimereduceyourprices.
DoesthissoundfamiliarYouneedaTurningCentrethatwillgiveyoucapability,productivityandaccuracy,butaboveallconsistencyofthefinishedproduct.
Hereisyoursolution.
Thenew,restyledColchester-HarrisonTornadoTSeriesarethemoststableandconsistentmachinesintheirclass,allwithnewguardingforimprovedergonomicsandmaintainabilitywiththelatestFanucManualGuideiasstandard,whichgivesyouawiderangeofconfigurationsforeventhemostcomplexofparts.
six"DUO-STABLE"CONSTRUCTIONTornadousersaroundtheworldareachievinghigheraccuracyandgreaterprocessstabilityasaresultofColchester-Harrison'sunique"Duo-Stable"construction.
Thismethodfeaturesamassivecastironbedcastingmountedonasubstantialfabricationfilledwithspeciallydevelopedpolymerconcrete.
Theresultisareductioninthethermalmassofthelatheandthecreationofabuilt-infoundationtoisolateboththemechanicalandthermaleffectsfromthecuttingprocess.
ThecompleteassemblyhasbeendevelopedusingFEA(FiniteElementAnalysis)techniquestoprovidemaximumstiffnessevenundertheheaviestcuttingconditions.
AdvancedLatheTechnologyT4/T4HDT6T8T8BT10ChuckCapacityBarCap2AxisMill/TurnSubSpindleYAxis170/125mm42mm210/170mm54mm210/170mm54mm254mm/210mm66mm265mm/305mm82.
5mm265mm/305mm82.
5mmT22007TORNADOMODELSELECTORPRODUCTIVITYSOLUTIONSWhateveryourproductionneeds,youwillfindaTornadotosuiteveryapplication.
EveryTornadohasFanuc'shighlycapableManualGuideicontrolforquicksetuptimesandefficientshortruns.
Forlongerruns,barfeederandautoloaderversionsareavailable,andbothB-axisandY-axismillingcanbespecifiedformorecomplexgeometries.
Thepowerfulsecondspindlesmakes"single-hit"machiningareality,whilethe"Duo-Stable"constructionmeansthattheTornadoisideallysuitedforhardturningapplications.
Ifyouwanttoachieveminimummanning,Colchester-Harrison's"lights-out"couldberightforyou.
Today,over60%ofallTornadolathesarebeingfittedwitheitherafullorpartial"lights-out"productivitypackage.
TheTornadoTSeriesisthemostadvancedandcapablerangeofmodernturningcentresthatmoneycanbuy.
seveneightFanucTechnologyTornado2and3axislathesusethelatestFanuc21i-TBseriescontrolandlatheswith5ormoreaxeswithsubspindleandYaxisusetheFanuc18i-TB.
Theseultra-compactcontrolsfromtheworld'sleadingCNCsupplierarealldigitalwithtwicetheprocessingspeedofthepreviouscontrolandincorporatethelatestManualGuideiasstandard.
UserstheworldoverappreciatetheversatilityofitscombinedCNCand10.
4"colourLCDdisplayandrenownedhighlevelsofperformance.
Opticalfibreconnectionsensureultra-high-speedserialdatatransferandreliableoperationundereventheharshestworkshopconditions.
AdvancedLatheTechnologyManualGuideiistheverylatestinconversationalprogrammingfromFANUCanditallowstheoperatortogeneratepartprogramsquicklyandefficientlythroughtheuseofeasytounderstandconversationalcycleprompts.
DespitetheenormousstrengthoftheManualGuideisystem,ourengineershavebeenabletobringtheirturningexperienceintoplaytodevelopcustomisedcyclesespeciallyfortheneedsofamanual/CNCtypeoflathe.
TheseColchester-Harrisondevelopedcycleswillsaveyouaconsiderableamountoftimeandbuttonpushing.
BenefitsofManualGuideiinclude:QuickandeasytoolsetupNoISOprogrammingknowledgerequiredAbilitytosimulatepartpriortomachiningToolpathverificationProgrammingone-offsmadesimpleInterfacewithCAD/CAMsystemsCut,copyandpastesectionsofprogramswitheasenineColchester-HarrisonoffersawiderangeofoptionalequipmenttocustomiseyourTornadointoexactlytherightspecificationforyourparticularapplication.
MACHINEOPTIONSSpeedrange.
EveryTornadoisofferedwitheitherhighorlowspeedrangesandissuppliedwiththeappropriatechuckforyourchosenspindlespeed.
Thisisanocostoption.
(Thelowerspeedoptionoffershighertorqueandlargerchuckcapacity).
Hydraulictailstock.
Suitableforbarandshaftturning,itismanuallypositionedcompletewithhydraulicquill.
Fullyprogrammabletailstock.
Fullservodrivenpositioningforautomatedoperations(T6MandT8M).
Fullstroketailstocktravel.
Throughhydraulicactivationandlinearrailmount.
Swarfconveyor.
Ultrasimpleandreliableslattypeconveyorfortheautomaticremovalofswarfandotherdebris.
Renishawmotorisedtoolsettingarm.
Automaticin-cycletoolsettinganddataupdate.
Renishawworkpiecemeasuringprobe.
OpticallycoupledLP2probeprovidingcomponentmeasurementandautomaticcompensation.
PARTSHANDLINGOPTIONSMBF1000Tbarfeeder.
Allelectricfullyintegratedbarfeederfeaturingworkschedulingsoftware,automaticbarmeasurementandcalculationofthenumberofcomponentsthatcanbemadefromtheavailablebar.
Gantrysystem.
Gantrysystemforfeeding,unloadingandstoringbulkcomponents.
RobotLoader.
Fanucarticulatedrobot(modeldependsonapplication)forautoloadingchuckingapplications.
Partscatcher.
Newhighcapacitypartscatchersuppliedwithremovablecontainer.
Partsconveyor.
Forthesafeandaccuratedischargeofparts.
Genericbarfeederinterfaces.
Suitableforallpopularmakesofbarfeeders.
E.
g.
Iemca,LNS,Hydrafeed,FMB.
OptionalEnhancementstenWORKHOLDINGOPTIONSHSQCChuck.
ThisistheclassleadingquickjawchangecounterbalancechuckfromPrattBurnerd.
Thetimeyousaveinchangingjawscanpayforthischuckin6months.
ProgrammablePowerChuck(PPC).
Effectivelyanadditionalaxis,providesupto52mmofprogrammablejawmovementandprogrammableclampingforce.
Colletchucks.
ChoiceofCrawfordCDCandDINcolletchucksandcollets.
SpecialWorkholding.
Individualsolutionscanbeengineeredbyourownworkholdingspecialistsforawiderangeofturningrequirements.
COLCAM.
CAD/CAMsoftwarehasbeendevelopedbyColchester-HarrisontoreduceprogrammingtimesonallTornadomachines.
EquallysuitableforotherCNCmachinesincludingmachiningcentres.
EthernetLink.
AllowsremoteaccessingoftheCNCtoextractdataforpartprogrammetransfer,supervisorycontrol,dataacquisition,diagnosticandmaintenancefunctions(nowavailableasstandard).
"Lights-Out"options.
Ourrenownedandprovenproductivitypackageprovidesround-the-clock24/7operationwithminimaloperatorattendance.
Featuresinclude:Toolmanagementsoftwarefortoolwear,toollifeandsistertoolreplacementroutines.
Workloadingandworkschedulingsoftware.
Swarfconveyor.
Partscatcherandremovablecontainer.
RenishawLP2opticalworkpiecemeasurementprobeanddimensioncompensationroutines.
elevenIemcaGantrySystemsAdvancedLatheTechnologyTheIemcaAutomataisagantrysystemforfeeding,unloadingandstoringbulkcomponents.
TheAutomatabooststheproductivityandefficiencyoftheTornadorangeofturningcentresandguaranteessuperbflexibilityandsimplicityofuse.
ThisstructurallysolidandcompactsystemisquicktoinstallandistotallyindependentoftheTornadowhicheliminatesanyvibrationtoandfromthemachinetoolgivingyoumaximummachiningquality.
T4HDTURRET12stationautomaticindexingstatictoolturretACservomotordriveforindexingHydrauliclockingUltrahighspeedindexingBlocktype,facemountedtoolingT6/8MS(Y)TURRET12stationautomaticindexingdriventoolturretwithorwithoutintegratedYaxisACservomotordriveforindexingHydrauliclockingUltrahighspeedindexingToolsindividuallydrivenRadialtoolmounting(forbackturning)VDItypetoolingSAUTERTURRET&TOOLINGOPTIONStwelveT6/8/10MTURRET12stationautomaticindexingdriventoolturretACservomotordriveforindexingHydrauliclockingUltrahighspeedindexingToolsindividuallydrivenAxialtoolmountingdiscVDItypetoolingT8MSNEWTURRET12stationautomaticindexingdriventoolturretIntegratedACservomotordriveforindexingIntegratedmotorforhighspeed,highpowertooldriveHydrauliclockingUltrahighspeedindexingToolsindividuallydrivenRadialtoolmounting(forbackturning)BMTtoolingstandardHSK63typeoptionalMaxrpmdriventools10,000rpmMaxpowerdriventools10kWTornadoTSeriesTurret/ToolingDimensionsT2T4T4HDT8T10T6MT8MT10MPROGRAMMABLEWORKINGAREAT6MST8MSYT8MSTornadoTSeriesTurret/ToolingDimensionsT6T4HD460210006000RPMModel6000RPMModel30690815010163010020003000400050006000100020003000400004000RPMModelTorqueNmPowerkW4000RPMModel121420120451575135105604050907080100T4HDT10/T10MMainSpindle1054000RPMModel4000RPMModel152025302001003004000100020003000100020003000400003000RPMModelTorqueNmPowerkW3000RPMModel1005015020025030010515202530T2T4T8T10T6SecondSpindleT8SecondSpindlePowerandTorqueDiagramsTornadoTSeriesDrawingsthirteenMachineT2T4T6MT6MST8/T8MT8MS/MSYT10/T10MA2405240526052605270029102910B1700170018601860195519751975C895895935935960985985D1312131216471647157016701670E76576597597590510751075F1675167516751675167516751675410mm170mm350mm170mm320mm42mm54mmA2-5170/125mm900mm4000/6000rpm5.
5kW60°25/20m/min.
±0.
005/0.
002mm12VDI301002513kVA2730kg6-42mm36mmA/Fmax29mmA/Fmax410mm200mm450mm230mm420mm54mm61mmA2-5210/170mm900mm4000/6000rpm11kW(T4HD15kW)60°25/20m/min.
±0.
005/0.
002mm12VDI30(FMTOption)1002520kVA2800kg(T4HD3050kg)6-54mm45mmA/Fmax36mmA/Fmax510mm235mm540mm260mm490mm66mm77.
5mmA2-6254/210mm960mm3500/5000rpm22kW60°30/25m/min.
±0.
005/0.
002mm12VDI401502537kVA4450kg6-66mm56mmA/Fmax45mmA/FmaxT2TORNADO2AXIST4T8600mm270mm600mm360mm550mm82.
5mm90.
5mmA2-8265/305mm977mm3000/4000rpm26kW60°30/25m/min.
±0.
005/0.
002mm12VDI401502537kVA4550kgT10SwingoverbedXWorkingTravelZWorkingTravelNominalMaxturneddiameter*NominalMaxturnedlength**Barcapacity–colletSpindleboreSpindlenoseChucksizesSpindleheightMax.
spindlespeedSpindlemotorpowerBedinclinationRapidtraverseratesZ/XPositionalaccuracy/RepeatabilityNo.
oftoolstationsToolingtypeCoolanttankcapacity–litresCoolantpumpdelivery–litres/min.
Max.
powerconsumptionApprox.
netweightCapacity:RoundHexagonalSquareTornadoTSeriesSpecificationsMaxlengthofbarstockT2/T41000mmT6/T81100mmMaterialrackcapacity25mm-20pieces40mm-12pieces65mm-7pieces3PushRoddiameters6mm,10mm,18mmIllustrationsandspecificationsarenotbindingindetail.
Thedesignsaresubjecttomodificationandimprovementwithoutnotice.
*Nominalturneddiameterswithstandardtoolsandtoolholderusinginnertoolstationwhereappropriate.
**Nominalturnedlengthwithstandardchucktoolandtoolholder.
***ThestandardMBF1000TBarFeedUnitcanfeedsteelbaruptoamaximumof66mmdiaandsteeltubeoraluminiumbarupto80mmdia.
fourteenBARFEEDERT2T4/T6T8/T10***TORNADO3AXISTornadoTSeriesSpecificationsIllustrationsandspecificationsarenotbindingindetail.
Thedesignsaresubjecttomodificationandimprovementwithoutnotice.
T10MT6MT8MSwingoverbedXWorkingTravelZWorkingTravelNominalMaxturneddiameter*NominalMaxturnedlength**Barcapacity–colletSpindleboreSpindlenoseChucksizesSpindleheightMax.
spindlespeedSpindlemotorpowerBedinclinationRapidtraverseratesZ/XPositionalaccuracy/RepeatabilityNo.
oftoolstations/(driventools)Max.
rpmofdriventoolMax.
powerofdriventoolMax.
colletsize(driventool)Toolingtype(optionsavailable)CaxisincrementCoolanttankcapacity–litresCoolantpumpdelivery–litres/min.
Max.
powerconsumptionApprox.
netweightNominalMaxturneddiameter*SpindleborecapacitySpindlenoseChucksizeMaxspindlespeedSpindlemotorpowerAaxistravelRapidtraverseAaxisBaxisincrement440mm187mm450mm215mm420mm54mm64mmA2-5210/170mm950mm4000/6000rpm15kW60°30/25m/min.
±0.
005/0.
002mm12/(12)5000rpm3.
7kW16mmVDI30Fullyprogrammable-0.
001°1002528kVA4000kg220mm42mmDin6353130mm6000rpm5.
5kW450mm30m/minFullyprogrammable-0.
001°510mm235mm540mm290mm490mm66mm(T8MB82.
5mm)77.
5mm(T8MB90.
5mm)A2-6(T8MBA2-8)254/210mm(T8MB265/305mm)960mm*3500/5000rpm22kW60°30/25m/min.
±0.
005/0.
002mm12/(6)(T8MS12/12)4000rpm3.
7kW20mmVDI40Fullyprogrammable-0.
001°1502542kVA4550kg300mm(T8MSY260mm)42mmDin6353170mm6000rpm7.
5kW628mm30m/minFullyprogrammable-0.
001°600mm270mm600mm360mm540mm82.
5mm90.
5mmA2-8265/305mm977mm3000/4000rpm26kW60°30/25m/min.
±0.
005/0.
002mm12/(12)4000rpm5.
5kW20mmVDI40Fullyprogrammable-0.
001°1502542kVA4650kgTORNADO5AXIS(SUBSPINDLE)T6MST8MSYAxisSpecificationYAxisStroke40ToolingType:VDI30ToolingStations:12(alldriven)RPMondriventools:5000rpm*5000rpmmax.
spindlespeed+-T8MSYfifteen(T8MB3000/4000rpm)Thepoweroffreshthinkingwww.
colchester-harrison.
comTheTornadoTSeries|AdvancedLatheTechnologyColchester-Harrison|UnionStreet|Heckmondwike|WestYorkshire|WF160HNTelephone+44(0)1924415005|Fax+44(0)1924415006|mail@colchester-harrison.
comCOL-HARR/TORN-T-2/09/07600Centre,GeldersHallRoad,Shepshed,Loughborough,LeicestershireLE129NH.
Telephone:+44(0)1509600600|info@600centre.
com|www.
600centre.
com
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