BNCJIcn163

ControlNetExMedia1797-seriesPlanningandInstallationManualImportantUserInformationSolidstateequipmenthasoperationalcharacteristicsdifferingfromthoseofelectromechanicalequipment.
SafetyGuidelinesfortheApplication,InstallationandMaintenanceofSolidStateControls(PublicationSGI-1.
1availablefromyourlocalRockwellAutomationsalesofficeoronlineathttp://www.
ab.
com/manuals/gi)describessomeimportantdifferencesbetweensolidstateequipmentandhard-wiredelectromechanicaldevices.
Becauseofthisdifference,andalsobecauseofthewidevarietyofusesforsolidstateequipment,allpersonsresponsibleforapplyingthisequipmentmustsatisfythemselvesthateachintendedapplicationofthisequipmentisacceptable.
InnoeventwillRockwellAutomation,Inc.
beresponsibleorliableforindirectorconsequentialdamagesresultingfromtheuseorapplicationofthisequipment.
Theexamplesanddiagramsinthismanualareincludedsolelyforillustrativepurposes.
Becauseofthemanyvariablesandrequirementsassociatedwithanyparticularinstallation,RockwellAutomation,Inc.
cannotassumeresponsibilityorliabilityforactualusebasedontheexamplesanddiagrams.
NopatentliabilityisassumedbyRockwellAutomation,Inc.
withrespecttouseofinformation,circuits,equipment,orsoftwaredescribedinthismanual.
Reproductionofthecontentsofthismanual,inwholeorinpart,withoutwrittenpermissionofRockwellAutomation,Inc.
isprohibited.
Throughoutthismanual,whennecessaryweusenotestomakeyouawareofsafetyconsiderations.
WARNINGIdentifiesinformationaboutpracticesorcircumstancesthatcancauseanexplosioninahazardousenvironment,whichmayleadtopersonalinjuryordeath,propertydamage,oreconomicloss.
IMPORTANTIdentifiesinformationthatiscriticalforsuccessfulapplicationandunderstandingoftheproduct.
ATTENTIONIdentifiesinformationaboutpracticesorcircumstancesthatcanleadtopersonalinjuryordeath,propertydamage,oreconomicloss.
Attentionshelpyou:identifyahazardavoidahazardrecognizetheconsequenceSHOCKHAZARDLabelsmaybelocatedonorinsidetheequipment(e.
g.
,driveormotor)toalertpeoplethatdangerousvoltagemaybepresent.
BURNHAZARDLabelsmaybelocatedonorinsidetheequipment(e.
g.
,driveormotor)toalertpeoplethatsurfacesmaybedangeroustemperatures.
iPublicationCNET-IN003A-EN-P-January2006TableofContentsPrefaceWhat'sinThisChapter1-1AbbreviationsandSymbols1-2CommonTechniques1-2ForMoreInformation1-2Chapter1OverviewoftheControlNetExMediaSystemWhatThisChapterContains1-1UnderstandtheControlNetExMediaSystem1-2UnderstandControlNetExComponents1-4Nodes1-4Taps1-4TrunkCable1-5CableConnectors.
1-6TrunkTerminator.
1-6TapTerminator1-7Segments.
1-7FiberRepeaterHubs1-7Network1-8Insulators1-8ControlNetExSystemInstallationRequirements1-9CertifiedEquivalentControlNetExSystemComponents1-10UL,cULI/OEntityParametersandRequirements1-11EuropeanCommunityDirectiveCompliance1-12EMCDirective1-12ExDirective.
1-13WhatIsNext1-13Chapter2PlanaControlNetExMediaSystemWhatThisChapterContains2-1DetermineHowManyTapsYouNeed.
2-2ConnectProgrammingDevicesinSafeAreas2-3CoaxCableType2-3FiberMediaType2-4DetermineTrunkCableSectionLengths.
2-4DetermineTrunkCableSectionLengthWhenYouUseaFLEXExRedundantControlNetBarrierModule.
2-6EstimateFiberMediaLengths2-7DetermineHowManyTrunkTerminatorsYouNeed2-7DetermineWhatTypeofConnectorsYouNeed2-8UseRedundantMediainaHazardousArea2-10ApplicationConsiderations2-13UnderstandConductorCategories.
2-13GeneralWiringGuidelines2-14FerriteBeads.
2-15RequiredFerriteBeads.
2-15AddFerriteBeads2-16PublicationCNET-IN003A-EN-P-January2006TableofContentsiiOrderComponents2-17GeneralPlanning2-17PlanaSegment2-17PlanYourNetwork2-18OrderParts2-18WhatIsNext2-20Chapter3InstallaControlNetExMediaSystemWhatThisChapterContains3-1InstalltheTrunkCable3-1WireExternaltoEnclosures3-1WireInsideEnclosures.
3-2MounttheTaps.
3-2SelectWheretoMounttheTaps.
3-2MounttheTaps3-3Specifications3-6InstallFiberHubs3-6InstallationinZone13-7ElectrostaticCharge3-7SelectaFiberRepeaterHubMountingLocation3-8MounttheFiberRepeaterHub3-9ConnecttheFiberRepeaterHubtoaControlNetExNetwork3-11InstallCableConnectors3-13CollectYourTools.
3-13StriptheCable.
3-14TestforElectricalShortsandContinuityBetweentheCenterConductorandtheShield3-19AttachtheConnectorstotheCable.
3-20TestforElectricalShortsandContinuityBetweentheConnectorBodyandPin3-24ConnectCableSections3-25TerminateSegments3-25ConnectDevices3-27Installthe1797-BCNRModule3-28AppendixAMountingDimensionsWhatThisAppendixContainsA-1TapPlacementA-1UniversalMountingBracket.
A-2PublicationCNET-IN003A-EN-P-January2006TableofContentsiiiAppendixBAdjusttheCableStripToolWhatThisAppendixContainsB-1CalibratetheCuttingBlades.
B-1ReverseandReplacetheCuttingBlades.
B-3ChangetheMemoryBladeHolder.
B-5AppendixCProtectYourSystemAgainstElectrostaticDischargeIndexPublicationCNET-IN003A-EN-P-January2006TableofContentsiv1PublicationCNET-IN003A-EN-P-January2006PrefaceWhat'sinThisChapterUsethismanualtoplanandinstallaControlNetExmediasystem.
Thismanualdescribestherequiredcomponentsofanintrinsically-safecablesystemandhowtoplanforandinstalltheserequiredcomponents.
ThismanualtargetstheconfigurionofaControlNetExsystem.
However,sinceaControlNetExsystemandaControlNetsystemcanbelinked,itmaybenecessarytointroduceandrefertoconceptsontheControlNetsideofthenetwork.
SomeconfigurationsonastandardControlNetsystemmaynotbepossiblewithinaControlNetExconfiguration.
ManyoftheinstallationmethodsandequipmentfortheControlNetExsystemisthesameasthoseavailablefortheControlNetsystem.
However,somedifferencesdoexist.
Asyouusethismanual,notethesedifferences.
Thefollowingtablesdescribewherespecificinformationisfoundinthismanual.
ForSeeChapterHelpunderstandingtheControlNetExMediaSystem1HelpplanningaControlNetExMediaSystem2InstallationofaControlNetExMediaSystem3ForSeeAppendixMountingdimensions(taps,universalmountingbracket,andrepeater)AAdjustingthecablestriptoolBProtectingyoursystemagainstelectrostaticdischargeCATTENTIONYoumusthavefundamentalknowledgeaboutelectronicsandelectricalcodestointerpretandapplytheconceptsinthismanual.
PublicationCNET-IN003A-EN-P-January2006Preface2AbbreviationsandSymbolsThefollowingtableexplainsabbreviationsandsymbolsweuseinthismanual.
CommonTechniquesWeusethefollowingconventionsthroughoutthismanual:bulletedlistsindicateinformation,notproceduralstepsnumberedlistsindicatesequentialstepForMoreInformationFormoreinformation,refertothefollowing:ElectronicDataSheets:http://www.
ab.
com/networks/eds/index.
htmlRSNetWorxandRSLinxSoftwareDemosandTutorialsThisMeansPVCcablepolyvinylchloridecableFEPcablefluorinatedethylenepropylenecablePLCprocessorAllen-Bradleyprogrammablelogiccontrollernetworkcontinues(othernodesnotshown)TIPThissymbolidentifieshelpfultips.
1PublicationCNET-IN003A-EN-P-January2006Chapter1OverviewoftheControlNetExMediaSystemWhatThisChapterContainsUsethischaptertofamiliarizeyourselfwiththeControlNetExmediasystem.
Thefollowingtabledescribeswhatthischaptercontainsandwheretofindspecificinformation.
Thissystemisanintrinsically-safesystemspecificallydesignedforuseinhazardousareas.
ForInformationOnSeePageUnderstandtheControlNetExMediaSystem1-2UnderstandControlNetExComponents1-4ControlNetExSystemInstallationRequirements1-9TIPForinformationoninstallationrequirementsforhazardousareas,refertoNFPA70(NationalElectricalCodeNEC),Article500.
TIPThispublicationdescribeshowtoplanandinstallaControlNetExmediasysteminahazardousarea.
Refertothefollowingpublicationsforinformationonhowtoplanandinstallacoaxandfibermediasysteminanon-hazardousenvironment:CNET-IN002,ControlNetCoaxMediaPlanningandInstallationManualCNET-IN001,ControlNetFiberMediaPlanningandInstallationManualATTENTIONTheControlNetExmediasystemcannotbeusedinasafeenvironmentafterithasbeenexposedtosignalsfromahazardousarea.
PublicationCNET-IN003A-EN-P-January20061-2OverviewoftheControlNetExMediaSystemUnderstandtheControlNetExMediaSystemTheControlNetExmediasystemgivesyoutheflexibilitytodesignacommunicationnetworkforyourparticularapplication.
Totakefulladvantageofthisflexibility,spendsufficienttimewhenyouplanhowtoinstallyournetworkbeforeyouassembleanyofthehardware.
ForinformationoninstallingControlNetmediainahazardousarea,refertotheControlNetCoaxMediaPlanningandInstallationManual,publicationCNET-IN002.
UsethefollowingfiguresandtermdefinitionstounderstandtheControlNetExmediasystemFigure1.
1ControlNetCoaxtoFibersystemforFLEXExTermMeansNetworkAcollectionofconnectednodesAcollectionofnodeswithuniqueaddressesintherangeof1-99Theconnectionpathsbetweenanypairofdevicesmayincluderepeatersandbridges.
SegmentTrunkcablesectionsconnectedviatapswithterminatorsateachendandwithnorepeaters.
TrunkCableThebusorcentralpartofamediasystemTrunkCableSectionAlengthofacablebetweenanytwotapsFiberRepeaterHubConsistsofafiberrepeaterandfiberadapterThecomponentsreconstructandretransmitalltrafficononefiberorcoaxsegmentsidetoanothercoaxorfibersegmentside.
TapTheconnectionbetweenanydeviceandtheControlNetExorControlNetmediasystem41326NetworkCoaxSegmentCoaxSegmentSafeAreaHazardousAreaTrunkCableTTTTTTTTTNNNNNNHHNFiberSegmentTrunkCableCoax(1786)FiberHubsEx(1797)FiberHubsHTPublicationCNET-IN003A-EN-P-January2006OverviewoftheControlNetExMediaSystem1-3Youcanalsousethe1797-BCNRFLEXExRedundantControlNetBarrierModuletointerconnectbetweenControlNetcoaxandControlNetExnetworks.
ThismoduleprovidesanalternativetoinstallingControlNetExfiberrepeaterhubs.
Figure1.
2ControlNetCoaxbarriersystemforFLEXExRefertoInstallthe1797-BCNRModuleonpage3-28formoreinformation.
NodeAnyphysicaldeviceconnectingtotheControlNetExorControlNetmediasystemthatrequiresanetworkaddresstofunctiononthenetworkAnetworkmaycontainamaximumof99nodesThisaddressmustbeintherangeof1.
.
.
99andbeuniquetothatnetwork.
TrunkTerminatorA75resistormountedinaBNCplugTapTerminatorTerminatesatapdrop-cablethathasyettobeconnectedtoanodewitha"dummy"nodeBarrierBarrierforcoaxcableprovidesisolationbetweensafeandhazardousareasRepeaterAdevicethatconnectstwoormoresegmentstogetherTermMeansNDB41326NetworkCoaxSegmentTrunkCableCoaxSegmentSafeAreaHazardousAreaTrunkCableTTTBTTTTTNNNNNNN1797-BCNRPublicationCNET-IN003A-EN-P-January20061-4OverviewoftheControlNetExMediaSystemUnderstandControlNetExComponentsTheControlNetExmediasystemiscomprisedofthesecomponents:NodesTaps1Trunkcable1Cableconnectors1Terminators1SegmentsFiberrepeaterhubs(option)1TapterminatorNetworkInsulatorsCoaxbarrier(option)11ForinformationaboutpurchasingthesecomponentsseetheAllen-BradleyControlNetMediaComponentList,publicationAG-PA002.
NodesNodesaredefinedasphysicaldevicesconnectedtotheControlNetExmediasystemthatrequireanetworkaddresstofunctiononthenetwork.
TapsTapsconnecteachnodeonanetworktothecoaxmediasystemviaanintegral1m(39.
6in.
)dropcable.
40953NTTTTNNN40944DropCable1m(39.
6in.
)TTTTNNNNPublicationCNET-IN003A-EN-P-January2006OverviewoftheControlNetExMediaSystem1-5Therearefourstylesoftapsavailablewith:TorYplacementofBNCconnectorsStraightorright-angleconnectoronthedropmediaSeepage2-2fordetailedinformationontaps.
TrunkCableThetrunkcableisthebus,orcentralpartoftheControlNetExcoaxmediasystem.
Thetrunkcablemaybecomposedofmultiplesectionsofcable.
Quad-shieldRG-6typecoaxcablecanbeusedtoconstructtrunkcablesections.
ATTENTIONUseonlyintrinsically-safetapsinaControlNetExmediasystem.
Intrinsically-safetapsaremarked"ControlNetExTap.
"ATTENTIONYoumustuseeitherofthesetypesofControlNetExtrunkcable:1797-RG6,Belden3092ABelden3092Abluequad-shieldRG-6typecoaxcable40955T-tapY-tap40956StraightRight-anglePublicationCNET-IN003A-EN-P-January20061-6OverviewoftheControlNetExMediaSystemCableConnectorsUseacableconnector(cat.
no.
1786-BNC)toattachcoaxtrunkcablesectionstothetap'sBNCconnector.
OptionalConnectorsRockwellAutomationalsooffersoptionalcableconnectorsforuseinyournetworkconfiguration.
Seepage2-8foravailableconnectors.
TrunkTerminatorA75terminator(cat.
no.
1797-XT)mustbeinstalledonthetapateachendofasegment.
ATTENTIONUseonlyintrinsically-safetrunkterminatorsinaControlNetExmediasystem.
Intrinsically-safetrunkterminatorsaremarked"CNetExTrkTrm.
"40957TrunkCableNNNNTTTT40958TrunkCableNNNNTTTTPublicationCNET-IN003A-EN-P-January2006OverviewoftheControlNetExMediaSystem1-7TapTerminatorAtapterminator(cat.
no.
1797-TCAP)isavailabletoterminateunusedtaps.
SegmentsAsegmentisacollectionofcoaxtrunkcablesections,taps,andtwoterminators.
Thetotalallowablelengthofasegmentdependsuponthenumberoftapsinyoursegmentandthecoaxcabletypeused.
Seepage2-1fordetailedinformation.
FiberRepeaterHubsYoucanusefiberastheconnectorfromyoursafeareatoyourhazardousarea.
Usefiberrepeaterstoconnectthecoaxcabletothefiber.
Fiberrepeaterhubsincreasethenumberoftaps,extendthetotallengthofyoursegment,orcreateastarconfiguration(gooffinmultipledirectionsfromonepoint).
ThenumberoffiberrepeaterATTENTIONUseonlyintrinsically-safetapterminatorsinaControlNetExmediasystem.
Intrinsically-safetapterminatorsaremarked"CNetTapTrm.
"TNSegmentTrunkCable1797-TCAPNNTTT4095940959TrunkCableSegmentTTTTNNNNPublicationCNET-IN003A-EN-P-January20061-8OverviewoftheControlNetExMediaSystemhubsandcablelengthtotalarelimiteddependingonyournetworktopology.
Youcanhaveamaximumof5repeatersinseries.
Whenyouinsertafiberrepeaterhubintoyourcablesystem,youcreateanewsegment.
Thesamerestrictionsonthenumberoftapsandcablelengthapplytothisnewsegment.
NetworkAControlNetnetworkisthecollectionofconnectedsegments,fiberrepeaterhubs,andnodes.
InsulatorsTheControlNetExmediasystemmustmaintainisolationfromground.
Manyoftheconnectorshavemetalparts.
Thesepartsmustbeinsulatedfromgroundcontactby500Vinsulationmaterial.
InsulatorsareprovidedwithControlNetExmediasystemcomponentsthatrequireinsulation.
Forexample,theControlNetExtapsaresuppliedwithaninsulatorkit.
AlargevarietyofBNCconnectorsareavailableforusewiththeControlNetExmediasystem.
Asaresult,insulatorsforalltypesofconnectorsarenotavailable.
Inthesecases,wrappingtheexposedmetalwith500Vinsulationelectricaltapeisacceptable.
41327CoaxSegmentCoaxSegmentSafeAreaHazardousAreaFiberSegmentNNNNNNTTTTTTTTTrunkCableHHCoax(1786)FiberHubsEx(1797)FiberHubsATTENTIONUseonlytheintrinsically-safe1797versionofthefiberrepeaterhubinthehazardousarea.
PublicationCNET-IN003A-EN-P-January2006OverviewoftheControlNetExMediaSystem1-9Twoinsulatorkitsareavailable:Catalognumber1797-BOOTprovidesstandardBNCtrunkcableinsulators.
Catalognumber1797-INSprovidesavarietyofthepreformedbootsandinsulatorsusedwiththeControlNetExsystemproducts.
ControlNetExSystemInstallationRequirementsYoucanconnectamaximumof48ControlNetExtapswithatotalof250mofcoaxcablewhenusingfiberhubarchitecture.
Themaximumdistanceincreasesto1000mwhenyouuseonly2taps.
RefertoDetermineTrunkCableSectionLengthsonpage2-4andseethetablebelowformoreinformation.
CatalogNumberCatalogNameDescription1797-RPAControlNetExModularRepeaterAdapterRepresentsoneControlNetExnodeandmustbeconnectedtoacoaxtrunkcableby1797-TPx1797-RPFMControlNetExFiberRepeaterModule,MediumDistanceAllowsconnectionofamaximumoftwodevicesper1797-RPAandispowereddirectlyby1797-RPA1797-ACNR15RedundantMediaControlNetExAdapterRepresentsoneControlNetExnodeandmustbeconnectedtoacoaxtrunkcableby1797-TPx-eachonewithtworedundantoutputchannelsthatareconnectedtodifferentControlNetExnetworks(coaxcablesand1797-TPx)1797-BCNRFLEXExRedundantControlNetBarrierModuleGalvanicisolationbarrierforsignalbetweenthenon-intrinsicControlNetsystemanintrinsically-safeControlNetExsystem.
1797-TCAPControlNetExTap(Dummy)TerminatorRepresentsoneControlNetExnodeandisasimplecapacitor(56pF)withacoaxconnector1797-TPxControlNetExCoaxTapFourtypesofconnectionsavailable:S(straightT-tap),R(rightangleT-tap),YS(straightY-tap),andYR(rightangleY-tap)-amaximumof48tapscanbeconnectedbycoaxtrunkcable1797-XTControlNetExTrunkTerminatorSimpleresistor(75)withcoaxconnectorthatmustbeoneachendoftheControlNetExcoaxtrunkforterminationPublicationCNET-IN003A-EN-P-January20061-10OverviewoftheControlNetExMediaSystemYoucaninstallfiberconnectingthe1797-RPFMmodulewithanyapprovedassociateddevicethroughoutthesafelocation.
AllcablesandfibermediathatarenotlightbluemustbemarkedasISusingthe1797-EXMKmarkingkitorotherlocallyapprovedISidentificationorsegregationmethod.
CertifiedEquivalentControlNetExSystemComponentsYoumayusetheseitemsasequivalentsforsystemcomponents.
1786-RG6Quad-Shield,RG-675CoaxTrunkCableMaximum(functional)lengthbetweentwo1797-TPxis3280ft(1000m)-each1797-TPxreducesthe(functional)coaxcablelengthby16.
3m(53.
4ft)1786-BNCP,-BNCJ,BNCJIStandardCoaxTrunkCableBNCCouplersStandardcablecouplers1797-BOOTFLEXExBootInsulatorKitReplacementinsulatorsATTENTIONYoumustisolateallmetallicpartsduringtheinstallationoftheControlNetExsystemtopreventanearthconnection.
Usedielectric-strengthisolatingmaterial.
Theisolatingmaterialmustwithstandvoltages>500Vac.
ComponentCatalogNumberSourceCoaxTrunkCable1797-RG6RockwellAutomation3092IS1BeldenWire&CableCo.
3092AwithbluejacketBeldenWire&CableCo.
1BeldenWire&Cable1189Amaybeused,butwithfunctionallossofcommunicationdistanceornodes.
CatalogNumberCatalogNameDescriptionPublicationCNET-IN003A-EN-P-January2006OverviewoftheControlNetExMediaSystem1-11UL,cULI/OEntityParametersandRequirementsTheentityconceptallowsinterconnectionofintrinsically-safeapparatuswithassociatedapparatusnotspecificallyexaminedincombinationasasystemwhentheapprovedvaluesofVocandIscorVtandItoftheassociatedapparatusarelessthanorequaltoVmaxandImaxoftheintrinsically-safeapparatusandtheapprovedvaluesofCaandLaoftheassociatedapparatusaregreaterthanCi+CcableandLi+Lcablerespectivelyfortheintrinsically-safeapparatus.
WiringmethodsmustbeinaccordancewiththeNationalElectricCode,ANSI/NFPA70,Article504and505ortheCanadianElectricCodeCSAC22.
1,Part1,AppendixF.
ForadditionalinformationrefertoANSI/ISARP12.
6.
TIPFormoreinformationonULandcULinstallationrequirements,refertopublication1797-RM001,FLEXExSystemCertificationReferenceManual.
TerminalsVt(V)It(mA)GroupsCa(F)La(H)MaleBusConnector5.
8400A-G3.
03.
0WARNINGSubstitutionofcomponentsmayimpairtheintrinsicsafetyofthissystem.
AVERTISSEMENT:Lasubstitutiondecomposantpeutcompromettrelasecuriteintrinseque.
PublicationCNET-IN003A-EN-P-January20061-12OverviewoftheControlNetExMediaSystemIffiberopticcableisprovidedwithametalshield,itmustbeconnectedtoadedicatedintrinsicsafetygroundintheintrinsically-safelocationandisolatedinthenon-intrinsically-safelocationorbeconnectedtoagroundinthehazardouslocationandisolatedintheintrinsically-safelocation.
Theglassfibermusthaveaminimumdiameterof6m.
EuropeanCommunityDirectiveComplianceTheControlNetExSystemhastheCEmark.
ItisapprovedforinstallationwithintheEuropeanCommunityorEEAregions.
Ithasbeendesignedandtestedtomeetthefollowingdirectives.
EMCDirectiveTheControlNetExSystemistestedtomeettheCouncilDirective89/336/ECElectromagneticCompatibility(EMC)byapplyingthefollowingstandards,inwholeorinpart,documentedinatechnicalconstructionfile:EN50081-2—EMC-GenericEmissionStandard,Part2-IndustrialEnvironmentEN50082-2—EMC-GenericImmunityStandard,Part2-IndustrialEnvironmentTheControlNetExSystemisintendedforuseinanindustrialenvironment.
PublicationCNET-IN003A-EN-P-January2006OverviewoftheControlNetExMediaSystem1-13ExDirectiveTheControlNetExSystemistestedtomeettheCouncilDirective94/9EC(ATEX100a)EquipmentandProtectiveSystemsIntendedforUseinPotentiallyExplosiveAtmospheresbyapplyingthefollowingstandards:EN50014:1992,ElectricalApparatusforPotentiallyExplosiveAtmospheresEN50020:1994,ElectricalApparatusforPotentiallyExplosiveAtmospheres-IntrinsicSafety"i"EN50039:1980,ElectricalApparatusforPotentiallyExplosiveAtmospheres-Intrinsically-safeElectricalSystems"i"prEN50284:1997,Specialrequirementsforconstruction,test,andmarkingofelectricalapparatusofequipmentgroupII,category1GWhatIsNextNowthatyouhaveageneralunderstandingoftheControlNetExmediasystem,youarereadytogotoChapter2todesignaControlNetExmediasystemforyourspecificrequirements.
PublicationCNET-IN003A-EN-P-January20061-14OverviewoftheControlNetExMediaSystemNotes:1PublicationCNET-IN003A-EN-P-January2006Chapter2PlanaControlNetExMediaSystemWhatThisChapterContainsReadthischaptertodetermineyournetworkrequirements.
Afterreadingthischapter,consultengineeringdrawingsofyourfacilityforspecificinformationconcerningthebestlocationforinstallingyournetwork.
ForSeePageDetermineHowManyTapsYouNeed2-2ConnectProgrammingDevicesinSafeAreas2-3CoaxCableType2-3FiberMediaType2-4DetermineTrunkCableSectionLengths2-4EstimateFiberMediaLengths2-7DetermineHowManyTrunkTerminatorsYouNeed2-7DetermineWhatTypeofConnectorsYouNeed2-8UseRedundantMediainaHazardousArea2-10ApplicationConsiderations2-13FerriteBeads2-15OrderComponents2-17TIPTheControlNetExmediasystemisaground-isolatednetwork.
Tohelppreventaccidentalgrounding:Properlyselectcable,connectors,andaccessories.
Localagenciesrequireuseoftheseitemsforinstrinsicallysafesystemcertification.
Usethesuppliedight-blueintrinsically-safeinsulatorsanddustcapstocoverexposedmetalparts.
Anyaccessoriesshouldhaveadielectricratingofgreaterthan500V.
Usegoodinstallationtechniques.
Usebluetapetohelppreventmetal-to-groundconnections.
PublicationCNET-IN003A-EN-P-January20062-2PlanaControlNetExMediaSystemDetermineHowManyTapsYouNeedThenumberoftapsyouneeddependsonthenumberofdevicesyouwanttoconnecttothenetwork.
Youneedatapforeachnode,repeater,orfiberhubonthenetwork.
Ifyouplantoaddnodeslater,youshouldconsiderorderingandinstallingthecableandconnectorsfortheseadditionalnodeswhenyouinstalltheinitialnetwork.
Thiswillminimizedisruptiontothenetworkduringoperation.
Eachtapkitcontainsthefollowingpieces:TIPAdisconnecteddropcablecancausenoisetoenterthenetwork.
Becauseofthis,werecommendthatyouhaveonlyoneunconnectedtappernetworkformaintenancepurposes.
Useatapterminator,catalognumber1797-TCAP,onanyunconnecteddropcable.
TIPIfyouareplanningfutureinstallationofadditionalnodes,andcantoleratelosingcommunicationforashorttime,donotinstallthetap.
Instead,installaBNCbulletconnector,catalognumber1786-BNCJ.
Seepage2-8formoreinformationonthe1786-BNCbulletconnector.
DustCapScrewsTap(1797-TPS,-TPR,-TPYS,-TPYR)Fornoisesuppression,ferritebeadsaremoldedonthedropcable.
ControlNetExCableLabelsBNCConnectorKitsUniversalMountingBracket41329ExInsulatorKitWithIntrinsically-safeInsulators30394-MTIPWeprovidethelight-blueintrinsically-safeinsulatorsanddustcapstocoverexposedmetalparts.
Usetheseitemsforinstrinsicallysafesystemcertificationbylocalagencies.
PublicationCNET-IN003A-EN-P-January2006PlanaControlNetExMediaSystem2-3Thesetapkitsareavailable(dustcapsnotshown):ConnectProgrammingDevicesinSafeAreasConnectprogrammingdevicesinsafeareastotheControlNetcablesystemthrougha1784-KTCX15communicationcard.
UseaControlNettaptoconnectthecommunicationcardtothenetwork.
Figure2.
1Usea1784-KTCX15CommunicationCardonCoaxMediaCoaxCableTypeYoumustuse1786-RG6,Belden3092A,orBelden3092Abluequad-shieldRG-6coaxcableastheControlNetExtrunkcable.
StraightT-TapStraightY-TapRight-AngleT-tapRight-AngleY-Tap1797-TPS1797-TPYS1797-TPR1797-TPYR41330ProgrammingTerminalNode1784-KTCX1541331PublicationCNET-IN003A-EN-P-January20062-4PlanaControlNetExMediaSystemFiberMediaTypeFibermediatypespecificationsarelistedbelow.
Fibertype62.
5/125ConnectortypeST(plasticorceramic)Operatingwavelength1300nmOpticalpowerbudge13.
3dBYoushouldinstallallfiberforyourControlNetExcablesysteminaccordancewiththeregulationscontainedinapplicablecountrycodes,statecodes,andapplicablemunicipalcodes(forexample,NationalElectricCode).
Allmetalconnectorsmustbeinsulatedfromtheground.
UseblueControlNetcableortheControlNetExCableMarkingKit(1797-EXMK)tomarkcableasintrinsically-safe.
Whenyouusethe1797-EXMK,becertaintoplaceonemarkerateverymeteroflength.
DetermineTrunkCableSectionLengthsAsegmentiscomprisedofseveralsectionsoftrunkcableseparatedbytaps.
Thetotalcablelengthofasegmentisequaltothesumofallofthetrunkcablesections,includingtaps.
ThetotalallowablelengthofasegmentcontainingstandardRG-6quad-shieldcabledependsuponthenumberoftapsinyoursegment.
ThereisnominimumtrunkcablesectionlengthTrunkTerminatorWithIntrinsically-safeInsulatorTrunkCableSectionTrunkCableSectionTapTapTap30094-mTrunkTerminatorWithIntrinsically-safeInsulatorISInsulatorsTIPWhendeterminingthelengthoftrunkcablesections,measuretheactualcablepathasitisroutedinyournetwork.
Considerverticaldimensionsaswellashorizontaldimensions.
Youshouldalwayscalculatethethree-dimensionalroutingpathdistancewhendeterminingcablelengths.
Coverallexposedmetalonconnectorswitheithertheintrinsically-safeinsulatorsorotherformsofinsulation.
Selecttheshortestpathforroutingthecabletominimizetheamountofcableyouneed.
Thespecificdetailsofplanningsuchacableroutedependsupontheneedsofyournetwork.
PublicationCNET-IN003A-EN-P-January2006PlanaControlNetExMediaSystem2-5requirement.
Themaximumallowabletotallengthofasegmentis1,000m(3,280ft)withtwotapsconnected.
Eachadditionaltapdecreasesthemaximumlengthofthesegmentby16.
3m(53.
4ft).
Themaximumnumberoftapsallowedonasegmentis48withamaximumlengthof250m(820ft).
Figure2.
2ControlNetSingleMediaDeratingCurveAnallowabletotallengthofRG-6cablesegmentinyourapplicationcanbedeterminedbyusingtheequationbelow.
Eachadditionaltapdecreasesthemaximumlengthofthesegment.
Themaximumnumberoftapsallowedonasegmentis48.
Eachadditionaltapdecreasesthemaximumlengthofthesegment.
IMPORTANTThederatingcurveisapplicableonlywhenthecablemeetsControlNetattenuationspecifications.
1000(3280)750(2460)500(1640)250(820)2163248MaximumAllowableSegmentLengthforFLEXExonControlNet=1000m(3280ft)-16.
3m(53.
4ft)X[NumberofTaps-2]NumberofTapsSegmentLengthm(ft)30014-mEXAMPLEIfyoursegmentrequires10taps,themaximumsegmentlengthis:1000m(3280ft)-16.
3m(53.
4ft)x[10-2]1000m(3280ft)-130.
4m(427.
7ft)=869.
6m(2852.
3ft)IMPORTANTThisequationapplieswhenthecabledoesnotmeetControlNetattenuationspecifications.
MaximumAllowableSegmentLengthofCable=(20.
29db-NumberOfTapsinSegment*.
32db)CableAttenuation@10MHzper304m(1000ft)Note:Cableattenuationisdefinedasthesignallossmeasuredat10MHzper304m(1000ft)ofcable.
CableattenuationforControlNetExcablesislistedintheControlNetExMediaComponentList,publicationAG-PA002.
X304m(1000ft)PublicationCNET-IN003A-EN-P-January20062-6PlanaControlNetExMediaSystemForredundantmedia,decreasethenumberoftapsbyhalf,asshowninthederatingcurve.
Figure2.
3ControlNetRedundantMediaDeratingCurveDetermineTrunkCableSectionLengthWhenYouUseaFLEXExRedundantControlNetBarrierModuleWhenyouuseaFLEXExRedundantControlNetBarrierModule(catalogno.
1797-BCNR),thetotalallowablelengthofasegmentcontainingstandardRG-6quad-shieldcabledependsuponthenumberoftapsinyoursegment.
Thereisnominimumtrunkcablesectionlengthrequirement.
Themaximumallowablelengthofasegmentthatcontainsa1797-BCNRmoduleis500m.
(1640ft)withtwotapsconnected.
Eachadditionaltapdecreasesthemaximumlengthofthesegmentaccordingtothederatingcurve.
Themaximumnumberoftapsallowedonasegmentis20withamaximumlengthof250m(820ft).
EXAMPLEIfyoursegmentrequires3tapsusing1786-RG6cable,themaximumsegmentlengthis:([20.
29db-3*.
32db]/5.
99db]*304)(19.
33db/5.
99db)*304=982m(3227ft)IMPORTANTThetotaltrunkcablelengthornumberoftapscanbeincreasedbyinstallingarepeaterhubonthesegment.
Thiscreatesanothersegment.
1000(3280)750(2460)500(1640)250(820)281624MaximumAllowableSegmentLengthforFLEXExonControlNet=1000m(3280ft)-16.
3m(53.
4ft)X[NumberofTaps-2]NumberofTapsSegmentLengthm(ft)30014-mPublicationCNET-IN003A-EN-P-January2006PlanaControlNetExMediaSystem2-7EstimateFiberMediaLengthsThemaximumlengthofafibermediasectionforthe1797-RPFMmoduleisdependentonthequalityofthefiber,numberofsplices,andthenumberofconnectors.
Thetotalattenuationforacablesectionmustbelessthan13.
3dB.
Typically,cableattenuationforawavelengthof1300nmislessthan1.
5dB/km.
DetermineHowManyTrunkTerminatorsYouNeedYoumustuse75trunkterminatorsequippedwithintrinsically-safeinsulators(cat.
no.
1797-XT)attheendofeachsegmentintheControlNetExcablesystem.
500m(1640ft)250m(820ft)220NumberofTapsWithOneFLEXExRedundantControlNetBarrierModuleSegmentLengthm(ft)IMPORTANTAvoidjoiningcablewithconnectorsasmuchaspossible.
Connectorscancauseconsiderableattenuationandlimitthemaximumlengthofyoursystem.
Besuretochecktheattenuationofeachcablesectionsafterthecableisinstalled.
1797-XTIntrinsically-safeInsulatorPublicationCNET-IN003A-EN-P-January20062-8PlanaControlNetExMediaSystemAfteryouhavedeterminedthenumberofsegmentsinyournetwork,multiplythisnumberbytwotodeterminehowmanyterminatorsyouneedforyournetwork.
DetermineWhatTypeofConnectorsYouNeedUsethefollowingtabletodeterminewhattypeofconnectorsyouneed.
IMPORTANTTocomplywithintrinsicsafetystandards,besuretocovertheexposedmetalwiththeintrinsically-safeinsulatorprovidedwitheachterminator.
UseThisBNCConnectorToCat.
No.
cableconnectorAttachtrunkcablesectionstoatap'sBNCconnector1786-BNCUseThisOptionalBNCConnectorToCat.
No.
Bullet(Jack-to-jack)Reserveaspaceinthetrunkcableforfutureinstallationofataportospliceatrunkcable1786-BNCJBarrel(Plug-to-plug)Connecttwoadjacenttapswithoutatrunkcablesectionbetweenthem1786-BNCPIsolated-bulkhead(Jack-to-jack)Gothroughgroundedpanelwallswhilemaintainingtheshieldisolationofthetrunkcable1786-BNCJITapTerminatorCapoffinstalledtapsthathaveyettobeconnectedtoanode1797-TCAPRightAngle(Jack-to-plug)Providea90°bendinyourcable(preventbendingyourcableexcessively)SeeChapter3forthebendradiusspecificationRefertotheControlNetMediaSystemComponentList,publicationAG-PA002forthepartnumberPublicationCNET-IN003A-EN-P-January2006PlanaControlNetExMediaSystem2-9CableEntersandExitsFromtheSideBarrelConnectorInThisExample,ControlNetExCable:Entersandexitsthepanelenclosurefromthesideusingisolated-bulkheadconnectorsContainstwoadjacenttapsconnectedbyabarrelconnectorReservesonefuturetaplocationwithabullet20091mIsolated-bulkheadConnectorsBulletConnectorPanelWallTapsRightAngleConnectorsATTENTIONDonotletanymetallicsurfacesontheBNCconnectors,plugs,oroptionalaccessoriestouchgroundedmetallicsurfaces.
Thiscontactcouldcausenoiseonthenetwork.
Allexposedmetalmustbecoveredwitheitherintrinsically-safeblueinsulatorsoranotherformofinsulation,suchastapewitha500Vrating.
TIPIfyouinstallabulletconnectorforfuturetapinstallations,countthebulletasoneofthetapallotmentsonyoursegment(anddecreasethemaximumallowablecablelengthby16.
3m[53.
5ft]).
Thishelpsyouavoidreconfiguringyournetworkwhenyouinstallthetap.
PublicationCNET-IN003A-EN-P-January20062-10PlanaControlNetExMediaSystemUseRedundantMediainaHazardousAreaYoucanrunasecondtrunkcablebetweenyourControlNetExnodesforredundantmedia.
Withredundantmedia,nodessendsignalsontwoseparatesegments.
Thereceivingnodecomparesthequalityofthetwosignalsandacceptsthebettersignaltopermituseofthebestsignal.
Thisalsoprovidesabackupcableshouldonecablefail.
Trunkcablesonaredundantcablenetworkaredefinedbythesegmentnumberandtheredundanttrunkcableletter.
ActualControlNetExproductsarelabeledwiththeseicons(theshadediconrepresentredundantmedia).
Inthisfigure,theredundantcabletrunkcableistrunkcableB.
Observethefollowingguidelineswhenplanningaredundantmediasysteminahazardousarea.
Routethetwotrunkcables(trunkcableAandtrunkcableB)differentlytoreducethechanceofbothcablesbeingdamagedatthesametime.
Eachnodeonaredundant-cablenetworkmustsupportredundantcoaxconnectionsandbeconnectedtobothtrunkcablesatalltimes.
Anynodesconnectedtoonlyonesideofaredundant-cablenetworkwillresultinmediaerrorsontheunconnectedtrunkcable.
1.
.
.
.
1243+V-V+V-VQUALITYB-AAllen-Bradley1797-RPAControlNetExREPEATERADAPTERCommStatusModuleStatusPWR.
.
.
RecvXmitRecvXmitChan2Chan11797-RPFMQUALITYB-AAllen-BradleyControlNetExFIBERMODULEMEDIUMRANGE.
1.
.
.
.
1243+V-V+V-VQUALITYB-AAllen-Bradley1797-RPAControlNetExREPEATERADAPTERCommStatusModuleStatusPWR.
.
.
RecvXmitRecvXmitChan2Chan11797-RPFMQUALITYB-AAllen-BradleyControlNetExFIBERMODULEMEDIUMRANGE.
1.
.
.
.
1243+V-V+V-VQUALITYB-AAllen-Bradley1797-RPAControlNetExREPEATERADAPTERCommStatusModuleStatusPWR.
.
.
RecvXmitRecvXmitChan2Chan11797-RPFMQUALITYB-AAllen-BradleyControlNetExFIBERMODULEMEDIUMRANGE.
1.
.
.
.
1243+V-V+V-VQUALITYB-AAllen-Bradley1797-RPAControlNetExREPEATERADAPTERCommStatusModuleStatusPWR.
.
.
RecvXmitRecvXmitChan2Chan11797-RPFMQUALITYB-AAllen-BradleyControlNetExFIBERMODULEMEDIUMRANGE.
TrunkCableA=TrunkCableB=41346Node1797FiberRepeaterHub1786FiberRepeaterHubSafeAreaHazardousArea1797FiberRepeaterHub1786FiberRepeaterHubCoaxTrunkCableA=CoaxTrunkCableB=PublicationCNET-IN003A-EN-P-January2006PlanaControlNetExMediaSystem2-11Installthecablesystemsothatthetrunkcablesatanyphysicaldevicelocationcanbeeasilyidentifiedandlabeledwiththeappropriateiconorletter.
EachredundantControlNetExdeviceislabeledsoyoucanconnectittothecorrespondingtrunkcable.
Bothtrunkcables(trunkcableAandtrunkcableB)ofaredundant-cablenetworkmusthaveidenticalconfigurations.
Eachsegmentmustcontainthesamenumberoftaps,nodesandfiberrepeaters.
Connectnodesandfiberrepeatersinthesamerelativesequenceonbothtrunkcables.
Eithersideofaredundant-cablenetworkmaydifferincablelength.
Thetotaldifferenceinlengthbetweenthetwotrunkcablesmustnotexceed800m(2640ft).
TrunkCableA=TrunkCableB=41683Node1Node1Node11NodeSupportingRedundantMediaTrunkCableA=Node1Segment1Segment21797FiberRepeaterHubTrunkCableB=1797FiberRepeaterHazardousAreaNode11.
.
.
.
1243+V-V+V-VQUALITYB-AAllen-Bradley1797-RPAControlNetExREPEATERADAPTERCommStatusModuleStatusPWR.
.
.
RecvXmitRecvXmitChan2Chan11797-RPFMQUALITYB-AAllen-BradleyControlNetExFIBERMODULEMEDIUMRANGE.
1.
.
.
.
1243+V-V+V-VQUALITYB-AAllen-Bradley1797-RPAControlNetExREPEATERADAPTERCommStatusModuleStatusPWR.
.
.
RecvXmitRecvXmitChan2Chan11797-RPFMQUALITYB-AAllen-BradleyControlNetExFIBERMODULEMEDIUMRANGE.
1.
.
.
.
1243+V-V+V-VQUALITYB-AAllen-Bradley1797-RPAControlNetExREPEATERADAPTERCommStatusModuleStatusPWR.
.
.
RecvXmitRecvXmitChan2Chan11797-RPFMQUALITYB-AAllen-BradleyControlNetExFIBERMODULEMEDIUMRANGE.
1.
.
.
.
1243+V-V+V-VQUALITYB-AAllen-Bradley1797-RPAControlNetExREPEATERADAPTERCommStatusModuleStatusPWR.
.
.
RecvXmitRecvXmitChan2Chan11797-RPFMQUALITYB-AAllen-BradleyControlNetExFIBERMODULEMEDIUMRANGE.
PublicationCNET-IN003A-EN-P-January20062-12PlanaControlNetExMediaSystemAvoidconnectingasinglenode'sredundanttrunkcableconnectionsondifferentsegments;thiswillcauseerraticoperation.
AnodesupportingredundanttrunkcableconnectionswillfunctioneveniftrunkcableAisconnectedtotheBconnectoronthenodeandvice-versa.
Thismakescablefaultindications(onthehardwareorinsoftware)difficulttointerpretandmakeslocatingabadcablesegmentverydifficult.
1.
.
.
.
1243+V-V+V-VQUALITYB-AAllen-Bradley1797-RPAControlNetExREPEATERADAPTERCommStatusModuleStatusPWR.
.
.
RecvXmitRecvXmitChan2Chan11797-RPFMQUALITYB-AAllen-BradleyControlNetExFIBERMODULEMEDIUMRANGE.
1.
.
.
.
1243+V-V+V-VQUALITYB-AAllen-Bradley1797-RPAControlNetExREPEATERADAPTERCommStatusModuleStatusPWR.
.
.
RecvXmitRecvXmitChan2Chan11797-RPFMQUALITYB-AAllen-BradleyControlNetExFIBERMODULEMEDIUMRANGE.
1.
.
.
.
1243+V-V+V-VQUALITYB-AAllen-Bradley1797-RPAControlNetExREPEATERADAPTERCommStatusModuleStatusPWR.
.
.
RecvXmitRecvXmitChan2Chan11797-RPFMQUALITYB-AAllen-BradleyControlNetExFIBERMODULEMEDIUMRANGE.
1.
.
.
.
1243+V-V+V-VQUALITYB-AAllen-Bradley1797-RPAControlNetExREPEATERADAPTERCommStatusModuleStatusPWR.
.
.
RecvXmitRecvXmitChan2Chan11797-RPFMQUALITYB-AAllen-BradleyControlNetExFIBERMODULEMEDIUMRANGE.
Segment1Segment21797Node1786Node413481797FiberRepeaterHubsHazardousAreaSafeArea1786FiberRepeaterHubsATTENTIONNeverconnectpartsofaControlNetcablesystemtothoseofaControlNetExcablesystem.
The1786fiberrepeaterhuband1797fiberrepeaterhubareusedtoisolatethetwosectionsofaControlNetnetwork.
ATTENTIONControlNetExproductscannotbeusedinanintrinsically-safeenvironmentaftertheyhavebeenexposedtonon-intrinsically-safesignals.
PublicationCNET-IN003A-EN-P-January2006PlanaControlNetExMediaSystem2-13ApplicationConsiderationsThefollowingguidelinescoincidewiththeguidelinesfortheinstallationofelectricalequipmenttominimizeelectricalnoiseinputstocontrollersfromexternalsourcescontainedinIEEEstandard518-1982.
Whenplanningyourcablesystemkeeptheseinstallationconsiderationsinmind.
UnderstandConductorCategoriesConductorscanbedividedintothreecategories.
ATTENTIONTheseguidelinesapplyonlytonoisecoupling.
Intrinsicsafetyrequirementsforcablemountingareofthehighestpriority.
CategoryIncludes1acpowerlinesHigh-powerdigitalacI/OlinesHigh-powerdigitaldcI/OlinesPowerconnections(conductors)frommotiondrivestomotors2AnalogI/OlinesanddcpowerlinesforanalogcircuitsLow-powerdigitalac/dcI/OlinesLow-powerdigitalI/OlinesControlNetExcommunicationcables3Low-voltagedcpowerlinesCommunicationcablestoconnectbetweensystemcomponentswithinthesameenclosurePublicationCNET-IN003A-EN-P-January20062-14PlanaControlNetExMediaSystemGeneralWiringGuidelinesFollowtheseguidelineswithregardtonoisecoupling.
Followingintrinsicsafetyrequirementsshouldpreventmostorallofthesesituationsfromoccurring.
Theseguidelinesareprovidedasageneralreferenceforwiring.
Ifwiringmustcrosspowerfeedlines,itshoulddosoatrightangles.
Routewiringatleast1.
5m(5ft)fromhigh-voltageenclosures,orsourcesofrf/microwaveradiation.
Iftheconductorisinametalwirewayorconduit,eachsectionofthatwirewayorconduitmustbebondedtoeachadjacentsectionsothatithaselectricalcontinuityalongitsentirelength,andmustbebondedtotheenclosureattheentrypoint.
Formoreinformationongeneralwiringguidelines,seetheIndustrialAutomationWiringandGroundingGuidelines,publication1770-4.
1.
WireExternaltoEnclosuresCablesthatrunoutsideprotectiveenclosuresarerelativelylong.
Tominimizecross-talkfromnearbycables,youshouldmaintainmaximumseparationbetweentheControlNetExcableandotherpotentialnoiseconductors.
Routeyourcablefollowingtheseguidelines:WireInsideEnclosuresCablesectionsthatruninsideprotectiveequipmentenclosuresarerelativelyshort.
Aswithwiringexternaltoenclosures,youshouldmaintainmaximumseparationbetweenyourControlNetExcableandCategory-1conductors.
CableinaContiguousMetallicWirewayorConduitRouteYourCableAtLeastFromNoiseSourcesofThisStrengthYes0.
08m(3in.
)Category-1conductorsoflessthan20A0.
15m(6in.
)acpowerlinesof20Aormore,upto100KVA0.
3m(12in.
)acpowerlinesgreaterthan100KVANo0.
15m(6in.
)Category-1conductorsoflessthan20A0.
3m(12in.
)acpowerlinesof20Aormore,upto100KVA0.
6m(24in.
)acpowerlinesgreaterthan100KVAPublicationCNET-IN003A-EN-P-January2006PlanaControlNetExMediaSystem2-15Whenyouruncableinsideanenclosure,routeconductorsexternaltoallracewaysinthesameenclosure,orinaracewayseparatefromCategory-1conductors.
SurgeSuppressionTransientelectromagneticinterference(emi)canbegeneratedwheneverinductiveloadssuchasrelays,solenoids,motorstarters,ormotorsareoperatedbyhardcontactssuchaspush-buttonorselectorswitches.
Thesewiringguidelinesassumeyouguardyoursystemagainsttheeffectsoftransientemibyusingsurge-suppressorstosuppresstransientemiatitssource.
Inductiveloadsswitchedbysolid-stateoutputdevicesalonedonotrequiresurgesuppression.
However,inductiveloadsofacoutputmodulesthatareinseriesorparallelwithhardcontactsrequiresurge-suppressiontoprotectthemoduleoutputcircuitsaswellastosuppresstransientemi.
FerriteBeadsFerritebeadsprovideadditionalsuppressionoftransientemi.
Fair-RiteProductsCorporationmanufacturesaferritebead(partnumber2643626502)thatcanbeslippedoverCategory-2andCategory-3(RG-6typetrunkcable)conductors.
Youcansecurethemwithheat-shrinktubingortie-wraps.
Acabletransientemiinducedontothecablecanbesuppressedbyaferritebeadlocatedneartheendofthecable.
Theferritebeadwillsuppresstheemibeforeitenterstheequipmentconnectedtotheendofthecable.
RequiredFerriteBeadsFiveferritescomewitheachControlNetExadapter.
FourareidenticalandareforuseontheControlNetExtrunkcable(twoforSegment1andtwoforSegment2).
Thefifthferriteislonger.
Youusethisferriteontheadapterpowercable.
RouteYourCableAtLeastFromNoiseSourcesofThisStrength0.
08m(3in.
)Category1conductorsoflessthan20A0.
15m(6in.
)acpowerlinesof20Aormore,upto100KVA0.
6m(24in.
)acpowerlinesgreaterthan100KVAPublicationCNET-IN003A-EN-P-January20062-16PlanaControlNetExMediaSystemAddFerriteBeadsWraptheISpowerinputcabletwoturnsaroundtheferritebeadbeforeconnectingtheterminalblocktotheadapter.
Fiveferritebeadscomewiththeadapter.
Fourareshortandidentical.
UsetheseontheControlNetExtrunkcable.
Thefifth,longerferritebeadisfortheadapterpowercable.
42206AddferritebeadsontheControlNetExtrunkcableinsidethecabinetwhereverthetrunkcablegoesintooroutofthecabinet.
30890-MFerriteBeadsPublicationCNET-IN003A-EN-P-January2006PlanaControlNetExMediaSystem2-17OrderComponentsNowthatyouarereadytobeginorderingcomponents,usetheseguidelinestohelpyouselectcomponents.
GeneralPlanningTheControlNetExcablesystemisisolatedfromearthandmustbeprotectedfrominadvertentgroundconnections.
PlanaSegmentRefertothislistwhenyouplanasegment.
AllconnectionstothetrunkcablerequireatapTapsmaybeinstalledatanylocationonthetrunkcableTapdrop-cablelengthmustnotbechangedMaximumnumberoftaps=48,with250m(820ft)ofstandardRG-6trunkcableMaximumtrunkcablelengthofRG-6trunkcable=1000m(3280ft),with2taps75trunkterminatorsarerequiredonbothendsOnetapwithanunconnecteddropcablemaybeinstalledformaintenancepurposesUseBNCbulletconnectorsatfuturetaplocationsDonotmixredundantandnon-redundantnodesUseControlNetExtapterminators(1797-TCAP)forallotherunconnecteddropcablesAvoidhighnoiseenvironmentswhenroutingcablesAsuppliedferritetoroidshouldbeusedontheControlNetExtrunkasitentersandleavescontrolcabinetsPublicationCNET-IN003A-EN-P-January20062-18PlanaControlNetExMediaSystemPlanYourNetworkRefertothislistwhenyouplanyournetwork.
Maximumof99nodes(excludingfiberrepeaterhubs)Fiberrepeaterhubsrequireatapbutarenotcountedasnodes(theyareincludedinthenumberofdevicesallowedpersegment[48])FiberrepeaterhubsmaybeinstalledatanytaplocationalongasegmentTherecanbeonlyonepathbetweenanytwopointsonanetworkTheconfigurationofbothsidesofaredundantsegmentmustbethesameThetotalcabledifferencebetweenthetwosidesofaredundantnetworkcannotexceed800m(2640ft)OrderPartsThefollowingtablecontainsalistofControlNetExComponents.
RefertotheControlNetandControlNetExMediaSystemComponentsList,publicationAG-PA002,foralistofotherControlNetparts.
ItemCat.
No.
GuidelinesRequiredQuantity1TapsStraightT-tapStraightY-tapRight-angleT-tapRight-angleY-tap1797-TPS1797-TPYS1797-TPR1797-TPYRYouneedatapforeachconnectiontothetrunkcable(nodesandrepeaters).
Eachtapkitcontains:twoBNCconnectorkits,onedustcap,oneuniversalmountingbracket,ControlNetExcablelabelsandtwoscrewsNumberofrepeatersx2+NumberofnodesTrunkTerminators1797-XT(quantityof50)Youneedaterminatorforeachendofeachsegment.
Numberofsegmentsx2TrunkCableUsetheControlNetExMediaSystemComponentList,publicationAG-PA002,toorderyourrequiredlengthofcable.
Followguidelinesonpage2-4ofthisdocumenttodeterminecablelengthTapTerminator1797-TCAP(quantityof5)Usethedummyloadtoplugintodropcablesthatarenotattachedtoanode.
OneforeverydropcablethatisnotattachedtoanodePublicationCNET-IN003A-EN-P-January2006PlanaControlNetExMediaSystem2-19CoaxToolKit1786-CTKUsethetoolkittocreateyourtrunkcabletoyourspecifications.
One1Youwillneedtodoubleyourquantitieswhenorderingcomponentsforaredundantcablesystem.
2Theconnectorkitmaybeshippedwithtwoferrules.
ThesmallerdiameterferruleshouldnotbeusedwithControlNetExapplications.
ItemCat.
No.
GuidelinesRequiredQuantity1PublicationCNET-IN003A-EN-P-January20062-20PlanaControlNetExMediaSystemWhatIsNextAfteryougatherallofthepartsforyourControlNetExmediasystem,youarereadytogotoChapter3tobegintheinstallationofyournetwork.
1PublicationCNET-IN003A-EN-P-January2006Chapter3InstallaControlNetExMediaSystemWhatThisChapterContainsFollowtheinstructionsinthischaptertoinstallyourControlNetExmediasystem.
InstalltheTrunkCableWheninstallingyourtrunkcable,observeyourcablesupplier'sinstallationinstructionsandtheseguidelines.
WireExternaltoEnclosuresWhentheRG-6typecoaxcableisbeingpulledthroughmultipleconduitbends,followthesespecifications.
ForSeePageInstalltheTrunkCable3-1MounttheTaps3-2Specifications3-6InstallFiberHubs3-6InstallCableConnectors3-13ConnectCableSections3-25TerminateSegments3-25ConnectDevices3-27Installthe1797-BCNRModule3-28TIPYoushouldreadChapter2,PlanaControlNetExNetwork,beforeyouinstallyournetwork.
ForThisCoaxCableThePullStrengthShouldNotExceedTheBendRadiusShouldNotExceedPVC42.
75kg(95lbs)76.
2mm(3.
0in.
)PublicationCNET-IN003A-EN-P-January20063-2InstallaControlNetExMediaSystemWireInsideEnclosuresWhentheRG-6typecoaxcableisnotbeingpulledthroughconduit,followthesespecifications.
The1797-EXMKCableMarkingkitisavailableforclearlymarkingdropcablesandtrunkcablesasintrinsically-safe.
MounttheTapsFirstselectwhereyouwanttomountthetaps,thenusethismountingprocedure.
SelectWheretoMounttheTapsThereisnospacingrequirementbetweentaps;youcaninstalltwoadjacenttapsifnecessarybyusingabarrelconnector(1786-BNCP).
Becertainthat:youchooseaconvenientlocationtomountandroutethecable.
thelocationdoesnotcauseanycablebend-radiitoexceedthelimitslistedonpages3-1and3-2.
youroutethecableinaccordancewithintrinsically-safecableroutingspecifications.
youdonotmountthetapinapositionthatroutesthedropcableoveranyacpowerterminalsonnearbymodules.
ForThisCoaxCableTheBendRadiusShouldNotExceedPVC38.
1mm(1.
5in.
)Tapdrop-cable25.
4mm(1.
0in.
)IMPORTANTIfthebarrelconnector(1786-BNCP)isused,useanintrinsically-safeinsulator,thelight-bluedustcapsweprovide,ortapehavinga500Vinsulationratingtocoverexposedmetalparts.
Localagenciesrequiretheiruseforintrinsically-safecertification.
PublicationCNET-IN003A-EN-P-January2006InstallaControlNetExMediaSystem3-3MounttheTapsYoucanmountyourControlNetExtaps(Y-tapandT-tap):toauniversalmountingbracket,andthenmountthetapandbracketasanassembly.
throughthebodyholesinthetapusingscrews,flatwashers,andatiewrap.
Onceyouhavemountedyourtaps,youcanstoreordiscardanyunuseduniversalmountingbrackets.
ATTENTIONDonotallowanymetalportionsofthetap,suchastheuniversalmountingbracketscrewsorconnectors,tocontactanyconductivematerial.
Thiscontactcouldcausenoiseonthenetwork.
Alsobecertainallexposedmetaliscoveredbyeithertheintrinsically-safeinsulatorsortapehavinga500Vdielectricrating.
TIPSeeAppendixAforuniversalmountingbracketandtapmountingdimensions.
PublicationCNET-IN003A-EN-P-January20063-4InstallaControlNetExMediaSystemMountaTapwithaUniversalMountingBracket1.
Aligntheuniversalmountingbracketwiththemountingholesonthetap.
2.
Usethescrewsprovidedwiththetaptoattachthetaptotheuniversalmountingbracket.
UniversalMountingBracket(ProvidedWithTap)UniversalMountingBracketUseonlythescrewsthatarepackagedwiththetap.
Theyaretheproperlengthandheadstyle.
Y-TapT-TapDustCapDustCap20084-M20080-MATTENTIONDonotover-tightenthescrews.
Over-tighteningthescrewscandamagethetap.
Theappliedtorqueshouldbe0.
2-0.
4Nm(1-2ft-lbs).
ATTENTIONDonotremovetheintrinsically-safedustcapunlessthetapdropisconnectedtoaControlNetExproduct.
PublicationCNET-IN003A-EN-P-January2006InstallaControlNetExMediaSystem3-53.
MountthetapandbracketassemblytoaDINrailoranothermountingsurface.
MounttheuniversalmountingbracketonspecifiedAllen-Bradleymountingrailsor#3stylesymmetricalDINrails(35mmX7.
5mm[1.
38in.
x0.
30in.
])Usefourscrewstoattachtheuniversalmountingbrackettoanothermountingsurface.
TypeofRailCat.
No.
TypeofRailCat.
No.
A-Brail1492-N1DINrail#3199-DR11492-N221492-DR51492-N441492-DR61492-DR7DINRailSuitableFixtureUniversalMountingBracketUniversalMountingBracket20081-M20082-MDINMountingRailAnotherMountingSurfaceATTENTIONUseanintrinsically-safeinsulator,thelight-bluedustcapsweprovide,ortapehavinga500Vinsulationratingtocoverexposedmetalparts.
Localagenciesrequiretheiruseforintrinsically-safecertification.
PublicationCNET-IN003A-EN-P-January20063-6InstallaControlNetExMediaSystemMountaTapThroughtheBodyHolesMountthetaptoasuitablefixturebyusingatiewrap,orscrewsandflatwashers.
SpecificationsThefollowingtableliststhespecificationsfortheControlNetExtaps.
InstallFiberHubsReadthefollowingsectionsbeforeinstallingafiberrepeaterhub.
TIPAsuitablefixture(mountingsurface)canbeconductiveorgroundedbecausethemountingholesareelectricallyisolated.
BodyHolesBodyHolesTieWrapScrewsandFlatWashersYoucanuseavarietyofscrewtypes.
TieWrapScrewsandFlatWashers(NotSupplied)4164541646ATTENTIONDonotover-tightenthescrews.
Over-tighteningthescrewscandamagethetap.
Theappliedtorqueshouldbe0.
2-0.
4Nm(1-2ft-lbs).
Donotusescrewslargerthan#8intheseholes.
Operatingtemperature-20to70°C(-4to158°F)Storagetemperature-40to85°C(-40to185°F)Relativehumidity5to95%noncondensingToInstallaFiberRepeaterHub,YouShouldSeePageApplytheInstallationinZone1andrelatedintrinsically-safewarningsandstandards3-7Selectwheretomountthefiberrepeaterhub3-8Mountthefiberrepeaterhub3-9PublicationCNET-IN003A-EN-P-January2006InstallaControlNetExMediaSystem3-7InstallationinZone1The1797-RPAand1797-RPFMmodulesmustnotbeexposedtotheenvironment.
Youmustinstallthesemodulesinametalenclosure.
ThisrepeaterhubhasaprotectionfactorofIP20.
ElectrostaticChargeProtectthesystemagainstelectrostaticcharge.
Postasignnearthismodule.
ThesignshouldreadAttention!
Avoidelectrostaticcharge.
Foryourconvenience,seepageC-1forsignsthatyoucancutout.
EuropeanCommunityDirectiveComplianceIfthisproducthastheCEmarkitisapprovedforinstallationwithintheEuropeanCommunityorEEAregions.
Ithasbeendesignedandtestedtomeetthefollowingdirectives.
EMCDirectiveThisproductistestedtomeettheCouncilDirective89/336/ECElectromagneticCompatibility(EMC)byapplyingthefollowingstandards,inwholeorinpart,documentedinatechnicalconstructionfile:EN50081-2EMC—GenericEmissionStandard,Part2—IndustrialEnvironmentEN50082-2EMC—GenericImmunityStandard,Part2—IndustrialEnvironmentThisproductisintendedforuseinanindustrialenvironment.
ATTENTIONThesemodulescannotbeusedinahazardousenvironmentaftertheyhavebeenexposedtonon-intrinsically-safesignals.
Attention:Avoidelectrostaticcharge.
PublicationCNET-IN003A-EN-P-January20063-8InstallaControlNetExMediaSystemExDirectiveThisproductistestedtomeettheCouncilDirective94/9EC(ATEX100a)EquipmentandProtectiveSystemsIntendedforUseinPotentiallyExplosiveAtmospheresbyapplyingthefollowingstandards:EN50014:1992,ElectricalApparatusforPotentiallyExplosiveAtmospheresEN50020:1994,ElectricalApparatusforPotentiallyExplosiveAtmospheres-IntrinsicSafety"i"EN50039:1980,ElectricalApparatusforPotentiallyExplosiveAtmospheres-Intrinsically-safeElectricalSystems"i"prEN50284:1997,Specialrequirementsforconstruction,test,andmarkingofelectricalapparatusofequipmentgroupII,category1GInputs/OutputsDonotapplyanynon-intrinsically-safesignalstothefibermodules.
Whenyouuseanintrinsically-safeelectricalapparatusaccordingtoEN50020,theEuropeandirectivesandregulationsmustbefollowed.
SelectaFiberRepeaterHubMountingLocationThefiberrepeaterhubshouldbemounted:sothataircanflowinandoutoftheairholesonthetopandbottomofthecoaxrepeater.
Forproperventilation,becertainthatthereisaminimumof5.
1cm(2in.
)fromsurroundingequipment.
inaNEMAenclosuretoprovideprotectionfromdust,moisture,orcorrosiveatmospherestoagroundedmetalplate,ifpossible.
ATTENTIONBecertainthattheadapterandfibermodulesaresecuredtogetherwithDIN-railanchors.
Failuretodosomayresultinthelossofcommunicationsorcausedamagetothemodules.
PublicationCNET-IN003A-EN-P-January2006InstallaControlNetExMediaSystem3-9MounttheFiberRepeaterHubFollowthisproceduretomountthefiberrepeaterhub.
1.
Positionthemoduleona35mmx7.
5mm(1.
38in.
x0.
30in.
)DINrail(A-Bpartnumber199-DR1)atapproximatelya30°angle.
2.
HookthelipontherearoftheadapterontothetopoftheDINrail,androtatethemoduleontotherail.
3.
PresstheadapterdownontotheDINrailuntilflush.
ThelockingtabshouldsnapintopositionandlockthemoduletotheDINrail.
4116741166PublicationCNET-IN003A-EN-P-January20063-10InstallaControlNetExMediaSystem4.
Iftheadapterdoesnotsnapintoposition,useascrewdriverorsimilardevicetomovethelockingtabdownwhilepressingthemoduleflushontotheDINrail.
Releasethelockingtabtolockthemoduleinplace.
Ifnecessary,pushuponthelockingtabtolock.
5.
Removetheadapterbackplaneconnectorcover.
6.
Followsteps1through4toattachfibermodulestotheDINrail.
7.
OnceattachedtotheDINrail,slidefibermodulestothelefttomatewiththeadapter.
8.
Becertainthelastfibermodulehasitsbackplaneconnectorcoverinplace.
9.
Connecttheadapterwiringasshownonpage3-11.
IMPORTANTADIN-railendanchor(A-Bpartnumber1492-EA35)mustbeusedontheleftsideoftheadapterandtotherightsideofthefibermoduletokeeptheunitsfrommoving.
IMPORTANTYoucanattachonlytwomediamodulestotherepeateradapter.
Ifyouexceedthemodulelimit,youmaycausedamagetotheadapterorfibermodulesandvoidtheintrinsically-safecertification.
4116841169PublicationCNET-IN003A-EN-P-January2006InstallaControlNetExMediaSystem3-11ConnecttheFiberRepeaterHubtoaControlNetExNetwork1.
ConnecttotheControlNetExcoaxnetworkwiththedroplineoftheExcoaxtaptotheadapterBNCconnector.
2.
Connectthefibermediatothefibermodulebyattachingthereceiveandtransmitfiberstoeithertheleftorrightsetofreceiveandtransmitports.
3.
Attachtheoppositeendsofthecabletotheotherfibermodule.
.
IMPORTANTMakenoteofwhichfiberisreceiveandwhichistransmit.
Thesefibersmustbeinterchangedattheoppositeendofthecable.
ATTENTIONUsetheblueintrinsically-safeinsulatorsonallcoaxBNCdropconnectorsastheyareinstalled.
41170Intrinsically-safeInsulator1.
.
.
.
1243+V-V+V-VQUALITYB-AAllen-Bradley1797-RPAControlNetExREPEATERADAPTERCommStatusModuleStatusPWR.
.
.
RecvXmitRecvXmitChan2Chan11797-RPFMQUALITYB-AAllen-BradleyControlNetExFIBERMODULEMEDIUMRANGE.
1.
.
.
.
1243+V-V+V-VQUALITYB-AAllen-Bradley1797-RPAControlNetExREPEATERADAPTERCommStatusModuleStatusPWR.
.
.
RecvXmitRecvXmitChan2Chan11797-RPFMQUALITYB-AAllen-BradleyControlNetExFIBERMODULEMEDIUMRANGE.
ReceiveTransmitTransmitReceive4131PublicationCNET-IN003A-EN-P-January20063-12InstallaControlNetExMediaSystem4.
Apply+Vand-Vpowerfroma1797powersupplytotheadapterthrougharemovableterminalblock.
Screwterminalsandspringterminalsareprovided.
5.
Stripthe+Vand-Vwirestoalengthsothatnobareconductorshowsafterinsertingthewiresintoposition.
6.
Ifyouareusingthespringterminalsoftheplug,insertascrewdriverintotheslotandcarefullypryuntilthespringclampopenstoacceptthewire.
.
ATTENTIONDonotuseanyunusedterminalsonthisadapter.
Usingtheseterminalsassupportingterminalscanresultindamagetothemoduleorunintendedoperationofyoursystem.
Makecertainthatyoupowerthisadapterwithanintrinsically-safepowersupply.
Donotexceedthevalueslistedinthespecificationsforthisadapter.
Donotremoveorreplaceamodulewhenpowerisapplied.
Interruptionofthebuscanresultinunintendedoperationormachinemotion.
IMPORTANTBecertainthatallfibermodulesareattachedandsecuredbeforeyouapplyintrinsically-safepowertotheadapter.
Failuretodosomaycausedamagetotheadapterandmodules.
+V-V+V-V+V-V+V-V41297PublicationCNET-IN003A-EN-P-January2006InstallaControlNetExMediaSystem3-13InstallCableConnectorsAfteryouhavemountedthetaps,youneedtoattachcableconnectorstotheendsofyourtrunkcablesections.
CollectYourToolsToinstallthecableconnectors,werecommendthatyouusethetoolsintheControlNetCoaxToolkit,catalognumber1786-CTK.
41902ControlNetMediaComponentList,PublicationAG-PA002ControlNetCoaxMediaPlanningandInstallationGuide,PublicationCNET-IN002Calibration/FlareToolCableStripToolWithTwoBladeCassettes(OneforPVCandOneForFEP)TerminatorsandExtraConnectorsMemoryBladeCartridges(ContainsTwoSetsofMemoryBlades)MemoryBladeHolderKnifeCrimpToolWireCuttersATTENTIONBecertainthatyoucalibratethecablestriptoolthefirsttimeyouusethetoolandeverytimeyouchangethebladeforbothmemorycartridges.
RefertoAppendixBforthepropercalibrationprocedure.
Duetoslightdifferencesbetweencoaxcables,youshouldcalibratethetoolwhenchanging:partnumbersfromonecablemanufacturertoanotherPublicationCNET-IN003A-EN-P-January20063-14InstallaControlNetExMediaSystemStriptheCableWhenyoucutcablesections,makethemlongenoughtoroutefromonetaptothenextwithsufficientlengthsothatthebendradiusisnotlessthan:76.
2mm(3in.
)forwiringexternaltoenclosures38.
1mm(1.
5in.
)forwiringinsideenclosures1.
Verifythatyouhavethepropermemorybladeholderinstalledforthetypeofcableyouareusing(PVC-CL2orFEP-CL2P).
Ifyouneedtochangethememorybladeholder,seeAppendixB.
2.
Straightenouttheendofthecable.
3.
Insertthecableintothecablestriptool'scuttingchambersothatextracable,approximately25.
4mm(1in.
),extendsbeyondtheedgeofthetool.
ATTENTIONBecertaintoperformthecalibrationprocedurethefirsttimeyouusethetoolandeverytimeyouchangethebladeorbothmemorycartridges.
RefertoAppendixBforthepropercalibrationprocedure.
BladeHolder2016525.
4mm(1in.
)ExtraCable20073CablePublicationCNET-IN003A-EN-P-January2006InstallaControlNetExMediaSystem3-154.
Lockthecableintoplacebymovingthechamber-gaugeringforwarduntilitmeetsthecablewithslightresistance.
5.
Holdthecableinonehand,placetheindexfingerofyourotherhandinsidethechamber-gaugeringandturnthestriptool360°aroundthecable.
Turnfourorfivefullrotationsuntilthestriptoolglideseasilyaroundthecable.
IMPORTANTThelasttimeyourepeatsteps4and5,applysufficientpressureonthechamber-gaugeringtobecertaintheringhasreachedthelaststage.
Thechambergaugereads'stop'forthelastrepetition.
Thisgaugemovestworollerstowardthecableandregulatesthedepthofthecut.
Thegaugewillclickasitmovesfromonegaugetothenext.
20073Repeatsteps4and5,movingthechamber-gaugeringforwardonenotchforeachtimeyourepeatthesteps,untilyoureachthelastnotch.
EachTimeyoumovethechamber-gaugeringforwardanotch,thestriptoolmakesadeepercutintothecable.
20074PublicationCNET-IN003A-EN-P-January20063-16InstallaControlNetExMediaSystem6.
Afteryouhavemovedthechambergaugeringtothelastpositionandturnedthestriptoolthefinaltime:a.
Movethechamber-gaugeringbackwardtoreleasethestriptoolandremoveitfromthecable.
b.
Slipthecrimpferruleontothecable.
Pushitbacktothesheathareaofthecabletokeepitoutofthewayforthemoment.
c.
Stripawaytheappropriateportionofthecablewithoutusingthestriptool.
d.
Cleanthecablepartsthatremainfromthestripchamberaftereachuse.
Besuretostripthecabletoexposetheselayersofthecable:CrimpFerruleCable41887aAllFourShieldLayersBraid/Tape/Braid/TapeWhiteFoamElectricOr1stTape,IfTapeIsBondedCenterConductor8.
3mm(0.
33in.
)3.
7mm(0.
15in.
)4.
0mm(0.
16in.
)20076aPublicationCNET-IN003A-EN-P-January2006InstallaControlNetExMediaSystem3-17Besuretostripthecabletoexposetheselayersofthecable:7.
IfyouareusingplenumFEPcable,cutoffanadditional3.
1mm(approximately1/8in.
)oftheoutersheathwiththeknifefromthetoolkit.
8.
Becertainthatthecenterconductormeausures4.
0mm(0.
16in.
)inlength.
IMPORTANTIfyoudonotseethethreedistinctlayersofcableoriftheouterbraidhasbeenscoredorcut,snipofftheexposedendwiththewirecuttersandrepeattheentirecable-strippingprocess.
Itisveryimportantthattheouterbraidbeintactbeforeyoucrimptheconnector.
IfYouAreUsingGoToStepFEPcable7PVCcable8AllFourShieldLayersBraid/Tape/Braid/TapeWhiteFoamElectricOr1stTape,IfTapeIsBondedCenterConductor8.
3mm(0.
33in.
)3.
7mm(0.
15in.
)4.
0mm(0.
16in.
)20076aAllFourShieldLayersBraid/Tape/Braid/TapeWhiteInsulationOr1stTapeCenterConductorSheath11.
44mm(0.
45in.
)3.
7mm(0.
15in.
)4.
0mm(0.
16in.
)20076aPublicationCNET-IN003A-EN-P-January20063-18InstallaControlNetExMediaSystemUsetheimprintguideonthebackoftheControlNettaporthecalibrationtooltoverifythis.
PVC/CL2FEP/CL2PCenterConductorPVCCableOnlyT-TapPVCCable4.
0mm(0.
16in.
)3.
7mm(0.
15in.
)8.
3mm(0.
33in.
)UsethisendofthecalibrationtooltoverifypropermeasurementsforFEPcable.
Thecenterconductorshouldbeexactly4.
0mm(0.
16in.
).
Ifthecenterconductoristoolong,cutofftheexcesswiththewirecutterfromthecablekit.
Ifitistooshort,repeattheentirecablestrippingprocess.
PVC/CL2FEP/CL2PCalibration/flareTool41952ATTENTIONCheckforanybraidstrandingthatmaynothavebeencutattheproperlength.
Ifonestrandcomesincontactwiththecenterconductor,itcouldshortoutthecable.
Ifyoufindanysuchstrands,cutthemtothecorrectlength.
ATTENTIONChecktheouterbraidofcableforcutorscoredbraidwireafteryoustripthecable.
Ifthebraidisdamaged,cutofftheendandstripthecableagain.
Youmayneedtoadjusttheappropriatestriperbladebybackingthesetscrewout1/8ofaturn.
DonotcrimptheBNCtoadamagedbraid.
Thistypeofmistakeaccountsformostoftheconnectivityproblemsthatcanoccur.
Precise,cleanconnectionswillreducenetworkerrors.
PublicationCNET-IN003A-EN-P-January2006InstallaControlNetExMediaSystem3-19TestforElectricalShortsandContinuityBetweentheCenterConductorandtheShield1.
TheNetLinxMediaChecker(catalognumber1788-MCHKR)isthepreferredtoolforcontinuitytesting.
Attachtheconnectorendofthecabletotheportontopofthemediachecker.
2.
Asasecondarymethod,youcanalsouseanohmmeterorcontinuitytestertotestforashortbetweentheconnectorbodyandpin.
3.
Useshortingclipstoconnectatemporaryshortbetweenthepinandconnectorbodyatoneendofthecable.
4.
Attheotherendofthecable,usethemediachecker,anohmmeter,orcontinuitytestertotestforelectricalcontinuity.
IfResistanceReadingIndicatesThenThatashortexistsContinuetonextsectionThereisnoshortUseyourwirecutterstocutofftheconnector,installanewconnectorandbegintestingagain31195-MLENGTHWIREMAPTESTSETUPENTEROFFMediaChecker1788-MCHKRAttachtheconnectorendofthecabletotheportontopofthemediachecker.
20166ConnectorBodyPinPublicationCNET-IN003A-EN-P-January20063-20InstallaControlNetExMediaSystemAttachtheConnectorstotheCable1.
Pushthecalibration/flaretoolontothecableandwithaslighttwistingmotion(withsufficientinwardpressure)toexpandthebraid.
IMPORTANTReplacethetrunkcablesectionifproblemspersistwiththecableaftercompletingthesetests.
4188841890Pushthecalibration/flaretoolgentlyandrotateslightlyontotheconnectorwhileyouapplypressure.
Thiswillworkthebaseoftheconnectorunderneaththewirebraidslowly.
PublicationCNET-IN003A-EN-P-January2006InstallaControlNetExMediaSystem3-212.
Placethecenterpinoverthecenterconductor.
IMPORTANTBecertainthatthecenterpinslipsontothecenterconductorcompletely.
Thebackshoulderofthecenterpinshouldbeupagainstthewhiteinsulation.
Ifitisnot,recheckthelengthofthecenterconductor.
centerconductorcenterpin41889Sometimesstrandsofinsulationareleftonthecenterconductor.
Becertainthatthecenterconductoriscleanbeforeyouinstallthecenterpin.
CenterPinCenterConductorPublicationCNET-IN003A-EN-P-January20063-22InstallaControlNetExMediaSystem3.
Withthecenterpininplace,usethecrimptooltocrimpthepinintoplace.
4.
SlidetheControlNetconnectorontothecable.
41903Thesmallerhexagonalcrimpingnotchisforcrimpingthecenterpinontothecenterconnector.
Checkforbraidstrandsthatcouldcauseashorttocenterconductor.
41896BraidandTapeShieldsConnectorBasePublicationCNET-IN003A-EN-P-January2006InstallaControlNetExMediaSystem3-235.
Slidethecrimpferruleoverthethreeoutershieldsandconnectorbaseuntilitmeetstheshoulderontheconnector.
6.
Usethecrimptooltocrimptheferrule.
Positionthecrimptoolontheferruleascloseaspossibletowheretheconnectorbaseandferrulemeet.
Pressthetooltightlyaroundtheferruleuntilthecrimptoolreleases.
IMPORTANTManynetworkproblemsareduetoimproperlyinstalledconnectors.
Yourconnectorsshouldfittightontheendsofallyourcables.
Pulltheconnectortoverifythatitisattached.
Ifitislooseorcomesoff,snipofftheconnectorandinstallanewone.
Theconnectorshouldwithstandaminimum75lbspullforceifproperlyinstalled.
20077eCrimpFerruleThelargerhexagonalcrimpingnotchisforcrimpingtheferrulewhichholdstheconnectortothecable.
PublicationCNET-IN003A-EN-P-January20063-24InstallaControlNetExMediaSystemTestforElectricalShortsandContinuityBetweentheConnectorBodyandPin1.
Useanohmmeterorcontinuitytestertotestforashortbetweentheconnectorbodyandpin.
2.
Connectatemporaryshortbetweenthepinandconnectorbodyattheoppositeendofthecable.
IfResistanceReadingIndicatesThenThatashortexistsContinuetonextsection.
ThereisnoshortUseyourwirecutterstocutofftheconnector,installanewconnector,andbegintestingagain.
31195-MLENGTHWIREMAPTESTSETUPENTEROFFMediaChecker1788-MCHKRAttachtheconnectorendofthecabletotheportontopofthemediachecker.
41686ConnectorBodyPinPublicationCNET-IN003A-EN-P-January2006InstallaControlNetExMediaSystem3-253.
Atthesameendofthecabletestedinstep1,useanohmmeterorcontinuitytestertotestforelectricalcontinuity.
ConnectCableSectionsConnectthecablesectionstothetap'sBNCconnectorsandcoverallexposedmetalwithintrinsically-safeinsulators.
TerminateSegmentsThetapsontheendsofthesegmenthaveonlyonecableconnectorattachedtothem.
Thisleavesanopen,orunterminated,endonthesegment.
Signalstransmittedalongthecablewillreflectofftheseunterminatedendsandinterferewithtransmission.
Toeliminatesignalreflectionsfromtheendsofthesegment,youmustattacha75trunkterminator(catalognumber1797-XT)tothefirstandlasttapsonthesegment.
Thetermsfirstandlastrefertothephysicallocationofthenodealongthetrunkcable.
IfResistanceReadingIndicatesThenThatashortexistsContinuetonextsection.
ThereisnoshortUseyourwirecutterstocutofftheconnector,installanewconnector,andbegintestingagain.
31195-MLENGTHWIREMAPTESTSETUPENTEROFFMediaChecker1788-MCHKRAttachtheconnectorendofthecabletotheportontopofthemediachecker.
PublicationCNET-IN003A-EN-P-January20063-26InstallaControlNetExMediaSystem1.
ConnectoneendofthetrunkcablesectiontooneofthetapBNCconnectors.
2.
Slidetheintrinsically-safeblueinsulatorovertheBNCconnectortocoveranyexposedmetal.
3.
Installa75terminatorontothetap'sotherBNCconnector.
ATTENTIONBecertainthattheintrinsically-safeinsulatorcoversallmetalparts.
20078Repeatsteps1and2attheotherendofthesegment.
200791797-XTwithintrinsically-safeinsulatorPublicationCNET-IN003A-EN-P-January2006InstallaControlNetExMediaSystem3-27ConnectDevicesAfteryouterminateyoursegments,connectyourdevices.
1.
Removeandsavethebluedustcap(onthestraightorright-angleconnector).
2.
Replacethedustcapwiththeblueintrinsically-safeinsulatorring.
3.
Connectthestraightorright-angleconnectortoyourdevice.
ToConnectaSeeFiberrepeaterhubPage3-11ControlNetExadapterProcedurebelowIfYourNodeSupportsConnecttheStraightorRight-angleConnectornon-redundantmediaTothechannelAconnectoronthedevice(channelBisnotused)1redundantmediaFromtrunkcableAtochannelAonyourdeviceFromtrunkcableBtochannelBonyourdevice1Whilebothchannelsareactive,werecommendusingchannelAfornon-redundantmedia.
PublicationCNET-IN003A-EN-P-January20063-28InstallaControlNetExMediaSystemInstallthe1797-BCNRModuleYoucanalsousethe1797-BCNRFLEXExRedundantControlNetBarrierModuletointerconnectbetweenControlNetcoaxandControlNetExnetworks.
ThismoduleprovidesanalternativetoinstallingControlNetcoaxandExfiberrepeatermodules.
Usethe1797-BCNRFLEXExControlNetbarriermoduleinClassI,Divison2orZone2safeareas,asshowninthefigure.
Figure3.
1ControlNetCoaxtoExSystemWith1797-BCNRFLEXExControlNetBarrierModuleToinstallthemodule:1.
Selecttheappropriatemountinglocation.
2.
MountthebarriermoduleonRockwellAutomationpartnumber199-DR1DINrail.
WARNINGThe1797-BCNRbarriermodulecannotbeusedinanintrinsically-safeenvironmentafterithasbeenexposedtonon-intrinsically-safesignals.
IMPORTANTForcompleteinstallationinstructionsandrequirements,refertotheFLEXExRedundantControlNetBarrierModuleInstallationInstructions,publication1797-5.
35.
.
.
.
SafeAreaControlNetAControlNetBHazardousAreaControlNetExTap(1797-TPR)ControlNetExTap(1797-TPR)ControlNetExAdapterControlNetBarrierPAControlNetExTAP(1797-TPR)ControlNetExTap(1797-TPR)PublicationCNET-IN003A-EN-P-January2006InstallaControlNetExMediaSystem3-293.
Ensurethelockingtabssnapintoplace.
4.
Removetheinsulatorbootfromtheterminals.
5.
Connectthetrunkcableasshownintheillustration.
a.
ConnecttheControlNettrunkcabletotheChannelAoutputconnector(1).
b.
ConnecttheredundantControlNettrunkcabletotheChannelBoutputconnector(2).
c.
ConnecttheControlNettrunkcabletotheChannelAinputconnector(3).
d.
ConnecttheredundantControlNettrunkcabletotheChannelBinputconnector(4).
6.
Installadirectgroundwirewithaminimumdiameterof4mm2betweenterminal5andthePAGround(EquipotentialSystem)inthehazardousareawheretheControlNetExcoaxcableisinstalled.
IMPORTANTConnecttheControlNetExsideofthebarriermoduletoeithera1797-ACNR15FLEXExI/Omoduleora1797-TCAPFLEXExSafeTapDummyLoadusingonlyControlNetExTaps(suchas1797-TPR,1797-TPYR,1797-TPS,or1797-TPYS).
IMPORTANTDonotconnectterminal5ortheDINrailtoastandardearthgroundconnectioninthesafearea.
InOutOutChannelAChannelBIn312430502-mdin5ControlNetTrunkCablesPublicationCNET-IN003A-EN-P-January20063-30InstallaControlNetExMediaSystemNotes:1PublicationCNET-IN003A-EN-P-January2006AppendixAMountingDimensionsWhatThisAppendixContainsUsethesemountingdimensionstomountyourtaps,universalmountingbrackets,andrepeaters.
TapPlacementMakecopiesofthesetemplatesasnecessarytohelpyoumarkplacementforyourtaps.
T-TapY-Tap35.
66mm(1.
40in.
)15.
24mm(0.
60in.
)33.
02mm(1.
30in.
)25.
44mm(1.
00in.
)39.
37mm(1.
55in.
)31.
37mm(1.
235in.
)30.
23mm(1.
19in.
)15.
24mm(0.
60in.
)2016820169127mm(5/16in.
)MountingHoles127mm(5/16in.
)MountingHolesPublicationCNET-IN003A-EN-P-January2006A-2MountingDimensionsUniversalMountingBracket58.
42mm(2.
30in.
)49.
53mm(1.
95in.
)15.
47mm(0.
609in.
)9.
53mm(0.
375in.
)30.
94mm(1.
128in.
)19.
05mm(0.
75in.
)20170-m1PublicationCNET-IN003A-EN-P-January2006AppendixBAdjusttheCableStripToolWhatThisAppendixContainsFollowtheinstructionsinthisappendixtocalibratethecablestriptoolsuppliedwiththeControlNetCoaxToolkit(1786-CTK).
CalibratetheCuttingBladesUsethefollowingproceduretocalibrateyourcablestriptooltocutFEPorPVCcable.
1.
Turnthethreescrewsoutwardtobackthebladesout.
Thispreventsthecalibrationtoolfrombottomingout.
2.
PlacethecalibrationtoolintothecablestriptoolwiththenarrowendinstalledandfacingforwardforFEPcable(usethewiderendforPVC).
3.
Tightenthechambergaugeringsothatthecalibrationtoolislockedinplace.
4.
Continuetighteningallthewaytothechambergaugestop.
Whenalignedproperly,thegroovesofthecalibrationtoolshouldalignwiththeblades.
5.
Adjustthescrewsofthememoryclipsothatthebladesjusttouchthecalibrationtool.
2088-mAdjustingScrewsToTurnTheScrewIncreasethecutdepthClockwiseDecreasethecutdepthCounterclockwise41892FEPPVCCalibrationToolATTENTIONDonotover-tightenthescrewsofthecablestriptool.
Thebladesshouldnotbend,shift,orpenetratethecalibrationtool.
PublicationCNET-IN003A-EN-P-January2006B-2AdjusttheCableStripTool6.
Retractthehandleofthecablestriptool.
7.
Removethecalibrationtoolfromthecablestriptool.
Whenyouhavefinished,thebladeshouldmakeacutofthefollowingdimensionsinyourcable.
Thefirstandsecondcutadjustmentsneedtobeprecise.
Adjustmentsassmallas1/12to1/8ofaturncanmakethedifferencebetweenaperfectandanimperfectcut.
FirstCut:AllFourShieldLayers-braid/tape/braid/tapeSecondCut:WhiteInsulationOr1stTapeThirdCut:CenterConductorThefirstcutshouldcuttheoutersheathwithoutcuttingtheouterwirebraid.
Ifthebraidisfrayed,scored,orcutbytheblade,adjustthebladeoutwardslightlytoeliminatethefraying.
Thesecondcutshouldcutthesheath,threeoutershields,andpossiblytheinnertapeshield.
Theinsulationcanbescoredslightly,butshouldnothaveadeepcut.
Thethirdcutshouldcutalllayersofthecabledowntothecenterconductor.
Thiscutshouldnotscorethecenterconductor.
Ifthebladeleavesamarkontheconductor,adjustthebladeslightlysotoeliminatemarkingtheconductor.
8.
3mm(0.
33in.
)3.
7mm(0.
15in.
)4.
0mm(0.
16in.
)30030-mATTENTIONChecktheouterbraidofcableforcutorscoredbraidwireafterstrippingthecable.
Ifthebraidisdamaged,stripthecableagain.
Ifneeded,adjusttheappropriatestriperbladebybackingthesetscrewout1/8ofaturn.
DonotcrimptheBNCtoadamagedbraid.
Thistypeofmistakeaccountsformostoftheconnectivityproblemsthatoccur.
Precise,cleanconnectionswillreducenetworkerrors.
PublicationCNET-IN003A-EN-P-January2006AdjusttheCableStripToolB-3ReverseandReplacetheCuttingBladesToreverseorchangethecuttingblades:1.
Useascrewdrivertoliftthememorybladeholderandswingitback.
2.
Slidethememorybladecartridgeoutofthestriptool.
3.
Flipthememorybladecartridgeandslideitbackintothestriptool.
20182-m20183-mIfYouAreGoToReversingthememorybladecartridgetousethesecondsetofbladesThenextstepReplacingthememorybladecartridgeStep4PublicationCNET-IN003A-EN-P-January2006B-4AdjusttheCableStripToolGotostep5.
4.
Alignthememorybladecartridge(thesidewiththeraisednotches)totheraisedareaontheinsideofthestriptoolandslidethenewmemorybladecartridgein.
5.
Swingthememorybladeholderclosed.
TIPThebladesshouldbeontopasyouslidethecartridgein.
30031-mRaisedAreaRaisedNotch30031a-m20069-mPublicationCNET-IN003A-EN-P-January2006AdjusttheCableStripToolB-5ChangetheMemoryBladeHolderYoureceivedtwomemorybladeholderswithyourcablestriptool;oneisforPVC-CL2cable,andtheotherisforplenumFEP-CL2Pcable.
Youneedtoinstalltheappropriatememorybladeholderforthetypeofcableyouarestripping(PVCorFEP).
1.
Liftthelatchesonthememorybladeholderandswingitback.
2.
Snapthememorybladeholderofftherodandremoveitfromthestriptool.
3.
Positiontheappropriatememorybladeholderontherodandsnaptheholderintoplace.
4.
Swingthememorybladeholderclosed.
20182-m20070-m20069-mPublicationCNET-IN003A-EN-P-January2006B-6AdjusttheCableStripToolNotes:1PublicationCNET-IN003A-EN-P-January2006AppendixCProtectYourSystemAgainstElectrostaticDischargeProtectthesystemagainstelectrostaticcharge.
Postasignnearthismodule:Attention:Avoidelectrostaticcharge.
Foryourconvenience,weprovidesomesignsyoucancutoutbelow.
Posttheselabelsorsomethingsimilarbesideeachmoduletoprotectthesystemagainstelectrostaticcharge.
Attention:Avoidelectrostaticcharge.
Attention:Avoidelectrostaticcharge.
Attention:Avoidelectrostaticcharge.
Attention:Avoidelectrostaticcharge.
PublicationCNET-IN003A-EN-P-January2006C-2ProtectYourSystemAgainstElectrostaticDischargeNotes:PublicationCNET-IN003A-EN-P-January2006IndexAabbreviationsandsymbols1-2aboutthismanual1-1applicationconsiderations2-13Bbarrelconnector2-8BNCcableconnectors1-6,2-8installing3-13bridge1-2bulletconnector2-2,2-8Ccableconnectors1-6,2-8barrel2-8bullet2-8installing3-13isolatedbulkhead2-8right-angle2-8categoriesofconductors2-13coaxcable2-3CollectYourTools3-13continuitytester3-19ControlNetcablesystemapplicationconsiderations2-13cableconnectorbullet2-2cableconnectors1-6,2-8optional1-6CoaxToolkit3-13componentdefinitions1-2connectingcablesections3-25connectingdevices3-27determinecableneeded2-3numberofrepeaters2-8numberoftaps2-2numberofterminatorsneeded2-7trunkcablesectionlengths2-4typeofcableconnectorsneeded2-8ferritebeads2-15installingcableconnectors3-13trunkcable3-1link2-17mountingtaps3-2network1-2node1-4orderingcomponents2-17planningguidelines2-17redundantmedia2-10repeater1-2,1-7,2-8segment1-7,2-17strippingtrunkcable3-14surgesuppression2-15tap1-2,1-4,2-2,2-18mountingdimensionsA-1terminatingsegments3-25terminator2-18terminators1-3,2-7testingforelectricalcontinuity3-19,3-24trunkcable1-2,1-5,2-18testing3-19,3-24wiring2-14wiringexternaltoenclosures2-14wiringinsideenclosures2-14trunkcablesection1-2,1-5,2-4wiringguidelines2-14ControlNetCoaxToolkitcrimptool3-22knife3-17stripgauge3-18striptool3-14adjustingthecuttingbladesB-1changingthememorybladeholderB-5crimptool3-22FFEPcable1-2ferritebeads2-15flaretool3-13Iinstallingcableconnectorsstrippingthecable3-17strippingtrunkcable3-14isolatedbulkheadconnector2-8Llinkplanning2-17Mmediaredundant2-10guidelines2-10mountingdimensionstapA-1PublicationCNET-IN003A-EN-P-January20062IndexNNetLinxMediaChecker3-19node1-4Oohmmeter3-19orderingcomponents2-17PprogrammingterminalswaystoconnecttoaControlNetlink2-3publications1770-4.
12-14AG-PA0021-4,2-8CNET-IN0011-1CNET-IN0021-1PVCcable1-2,3-1,3-17Rredundantmedia2-10guidelines2-10repeater1-2,1-7,2-8selectingwheretomount3-8RG-6cable2-3,3-1right-angleconnector2-8Ssegment1-7planning2-17terminating3-25striptooladjustingthecuttingbladesB-1changingthememorybladeholderB-5supportquestionsorcommentsaboutmanual1-2technicalproductassistance1-2surgesuppression2-15Ttap1-2,1-4,2-18determinenumberneeded2-2mounting3-2toauniversalmountingbracket3-4usingthebodyholes3-6mountingdimensionsA-1selectingwheretomount3-2techniquesusedinthemanual1-2terminators1-3,2-7trunkcable1-2,1-5bendradius3-1installing3-1pullstrength3-1stripping3-14terminating3-25testingforshortsandcontinuity3-19,3-24wiringexternaltoenclosures2-14,3-1wiringinsideenclosures2-14,3-2trunkcablesection1-2,1-5,2-4,3-25Wwiringexternaltoenclosures2-14,3-1insideenclosures2-14,3-2wiringguidelines2-14PublicationCIG-CO521C-EN-P-May2003PN957208-04957782-91HowAreWeDoingYourcommentsonourtechnicalpublicationswillhelpusserveyoubetterinthefuture.
Thankyoufortakingthetimetoprovideusfeedback.
Youcancompletethisformandmail(orfax)itbacktousoremailusatRADocumentComments@ra.
rockwell.
comPleasecompletethesectionsbelow.
Whereapplicable,rankthefeature(1=needsimprovement,2=satisfactory,and3=outstanding).
Pub.
Title/TypeControlNetExMediaPlanningandInstallationManualCat.
No.
1797-seriesPub.
No.
CNET-IN003A-EN-PPub.
DateJanuary2006PartNo.
957208-04OverallUsefulness123HowcanwemakethispublicationmoreusefulforyouCompleteness(allnecessaryinformationisprovided)123Canweaddmoreinformationtohelpyouprocedure/stepillustrationfeatureexampleguidelineotherexplanationdefinitionTechnicalAccuracy(allprovidedinformationiscorrect)123CanwebemoreaccuratetextillustrationClarity(allprovidedinformationiseasytounderstand)123HowcanwemakethingsclearerOtherCommentsYoucanaddadditionalcommentsonthebackofthisform.
YourNameYourTitle/FunctionWouldyoulikeustocontactyouregardingyourcommentsLocation/Phone___No,thereisnoneedtocontactme___Yes,pleasecallme___Yes,pleaseemailmeat___Yes,pleasecontactmeviaReturnthisformto:RockwellAutomationTechnicalCommunications,1Allen-BradleyDr.
,MayfieldHts.
,OH44124-9705Fax:440-646-3525Email:RADocumentComments@ra.
rockwell.
comOtherCommentsPLEASEFOLDHERENOPOSTAGENECESSARYIFMAILEDINTHEUNITEDSTATESBUSINESSREPLYMAILFIRST-CLASSMAILPERMITNO.
18235CLEVELANDOHPOSTAGEWILLBEPAIDBYTHEADDRESSEE1ALLEN-BRADLEYDRMAYFIELDHEIGHTSOH44124-9705PLEASEFASTENHERE(DONOTSTAPLE)PLEASEREMOVEPublicationCNET-IN003A-EN-P-January20065PN957208-04Copyright2006RockwellAutomation,Inc.
Allrightsreserved.
PrintedintheU.
S.
A.
RockwellAutomationSupportRockwellAutomationprovidestechnicalinformationonthewebtoassistyouinusingourproducts.
Athttp://support.
rockwellautomation.
com,youcanfindtechnicalmanuals,aknowledgebaseofFAQs,technicalandapplicationnotes,samplecodeandlinkstosoftwareservicepacks,andaMySupportfeaturethatyoucancustomizetomakethebestuseofthesetools.
Foranadditionalleveloftechnicalphonesupportforinstallation,configurationandtroubleshooting,weofferTechConnectSupportprograms.
Formoreinformation,contactyourlocaldistributororRockwellAutomationrepresentative,orvisithttp://support.
rockwellautomation.
com.
InstallationAssistanceIfyouexperienceaproblemwithahardwaremodulewithinthefirst24hoursofinstallation,pleasereviewtheinformationthat'scontainedinthismanual.
YoucanalsocontactaspecialCustomerSupportnumberforinitialhelpingettingyourmoduleupandrunning:NewProductSatisfactionReturnRockwelltestsallofourproductstoensurethattheyarefullyoperationalwhenshippedfromthemanufacturingfacility.
However,ifyourproductisnotfunctioningandneedstobereturned:UnitedStates1.
440.
646.
3223Monday–Friday,8am–5pmESTOutsideUnitedStatesPleasecontactyourlocalRockwellAutomationrepresentativeforanytechnicalsupportissues.
UnitedStatesContactyourdistributor.
YoumustprovideaCustomerSupportcasenumber(seephonenumberabovetoobtainone)toyourdistributorinordertocompletethereturnprocess.
OutsideUnitedStatesPleasecontactyourlocalRockwellAutomationrepresentativeforreturnprocedure.