requirementsflipper

IMARCTM-AdjustableInsertsSRCTM-StaticInsertsMeltFlipper-DesignServicesOpti-Flo-HotRunnerSystemsRCSRheologicalControlSystemsTMDearValuedCustomer,Sinceourestablishmentin1998,BeaumontTechnologies,Inc.
hasdedicateditsbusinesstotheadvancedmentoftheplasticsindustryandencouragedanenvironmentofinnovationdrivenbycustomerneeds.
Infact,ouroriginalMelt-Flippermelt-rotationtechnologywasinventedwhileconsultingonaprojecttosolvemanufacturingandpartqualityissuesrelatedtounevenmoldfilling.
Theresultanttechnologywasthebeginingofarevolutionarymethodofimprovingthemoldingprocessandenhancingproductquality.
Forthefirsttime,highercavitationmoldswereprovidingthesamedegreeofqualitypreviouslyfoundonlyinlowcavitationmolds.
OurengineeringandR&Dteamshaveanunparalleledpassionforsuccessandtheabilitytothinkoutsidethebox.
Thispassion,alongwithanin-depthknowledgeofplymerflowanditseffectonthemoldedpart,haveallowedustoquicklyexpandontheoriginalcapabilitiesofmelt-rotationtechnologies.
Intheyear2000,theneedtofurthercontrolrheologicalpropertieswiththecavityledtothedevelopmentofMeltFlipperMAX.
Thisbreakthroughwasinitiallydevelopedforstackmoldsbutwequicklyfoundnumerousotheradvantages,invluding:theabilitytochangefillingpatterns;enhancepartcosmetics;reduceandcontrolwarp;andimproveahostofotherfillingandpartqualitycharacteristics.
Inparticular,thisnewtechnologyopenedupmarketsformoldswithfewerthaneightcavities,andyes,includingsinglecavitymolds.
By2003,thehotrunnerindustryrecognizedthevalueofourtechnologies.
Asaresult,thefirstmanifoldswithRheologicalControltechnologiesweredesigned,manufactured,andtestedbyBTIandIncoeandtheOpti-Flolineofhotrunnersystemswereborn.
TheOpti-Flohotrunnershaveprovenvaluableindirectgatedsystemsandhot-to-coldapplications,andwithinmanifoldscontainingasfewastwodrops.
Weareproudtocontinueourexpansionofmelt-rotationtechnologiesintoacompletelineofRheologicalControlSystems.
RCS'shavebeenclassifiedintofourmaincategories:iMARCadjustablerheologicalcontrolinserts,SRCstaticrheologicalcontrolinserts,MeltFlipperlicense&designconsultingservices,andOpti-Flohotrunnersystems.
EachRCScategorycanprovideeitherSingle-AxisorMulti-Axiscontrolbasedontherequirementsforagivenapplication.
Ultimately,RCS'sprovidetheabilitytooptimizematerialpropertiesandflowtoandwithineachcavityofamoldbycontrollingtheviscosityvariationsthatnaturallydevelopasthematerialflowsthroughthemeltdeliverysystem.
Byharnessingthepoweroftheplastic'srheology,ourcustomersareabletosignificantlyreduceprocessingandpartqualityvariationswhilereducingcycletimesandimprovingefficiencies.
WeappreciateyourinterestinBTI,andlookforwardtobeingyoursingle-sourcesupplierforcoldandhotrunnerRheologicalControlSystems.
Sincerely,JohnP.
Beaumont,PresidentBeaumontTechnologies,Inc.
WhatAreShear-InducedImbalancesAsmaterialflowsthroughameltdeliverysystem,thelaminatesnearesttheflowchannelexperiencethehighestshearraterelativetotheotherlaminates.
Thisshearcausesalocalizedincreaseinshearthinningandshearheating,bothofwhichreducetheviscosityandaffecttheoverallrheologyofthematerialintheselaminates.
Asthematerialcontinuestoflowthroughtherunnersystem,thehighshearedmaterialwillbiasthefillingwithinacavityandtovariousgroupsofcavities.
Inasinglecavitymold,theresultantplacementoftheselaminatescanleadtomoldingproblemssuchasback-filling,gastraps,cosmeticblemishes,weldlinelocationandstrengthissues,dimensionalinstability,andwarp.
Inamulti-cavitymold,theseproblemsarecompoundedasthelaminatesaredistributedunevenlythroughtheentiremold,thuscreatingmultiple"FlowGroups".
Thisnon-uniformmaterialdistributionwillleadtovariationsintemperatureandpressuretoandwithinthecavitiesofthevariousFlowGroups.
Thisresultsincommonmoldingproblemssuchasover-packing,shortshots,flash,andanoverallsmallprocesswindow.
AboutRheologicalControlBeaumontTechnologies'patentedRheologicalControlSystems(RCS)strategicallyrepositionthehighshearedlaminateswithintherunnersystemandpartstoresolvethemanymoldingproblemscausedbyshearimbalances.
Thesesystemsprovideuserswiththeabilitytooptimizematerialconditionsandflowto-and-withineachcavityofamold,regardlessofwhetheritisasinglecavityormulti-cavitymold.
Theresultisanunprecedentedlevelofcavity-to-cavitybalancewiththeabilitytoalterandoptimizefillingpatternstomeetaspecificpartqualitygoal.
TheRCSsolutionsareavailableformosttypesofrunnersystemsandmaterials,andareofferedinavarietyofoptionstofityourneeds.
EachRCSsolutioncanprovideeitherSingle-AxisorMulti-Axiscontrolforagivenapplication.
Single-AxisControlSingle-Axissystemsprovidesymmetricalmaterialpropertiesaboutoneaxis.
TheSingle-Axissolutionsareprimarilyutilizedforbalancingmaterialpropertiesacrosstherunnersystemandpartsbyrotatingthehighshearedmaterialaroundtheperimeteroftheflowchannel.
Theresultisanintra-cavityandcavity-to-cavitybalanceoffillingandprocessconditionswithineachcavity.
Multi-AxisControlMulti-Axissystemsofferahigherlevelofintra-cavityflowcontroloverSingle-Axissolutions.
Multi-Axissolutionsstrategicallyreorientthehighshearedmaterialthroughoutthecross-sectionoftherunnersystemandpartcavity.
Thesesystemsareprimarilyutilizedtooptimizeorenhancefillingpatterns,improvecosmetics,reducecore-shift,eliminategastraps,andimproveweld-linestrengthorposition.
ColdRunnerSolutionsOurcoldrunnerRheologicalControlSystemsolutionsofferbothSingle-AxisandMulti-Axiscontrol,andbenefitbothsingleandmulti-cavitymolds.
ThesesolutionsarebasedonourpatentedMeltFlippertechnologies,whicharetheflagshipproductofourcompany.
Globalcorporationshavestandardizedonthesesolutionstoimprovemoldfilling,reducecycletime,balancefilling,widenprocesswindows,andincreasepartquality.
RCSMoldInsertsareclassifiedintothefollowingcategories:iMARCinsertsets(adjustablerheologicalcontrol),andSRCinsertsets(staticrheologicalcontrol).
Standardinsertsaremanufacturedbasedoncommonrunnersizes.
Custominsertsmayalsobequotedtofityourspecificmolddesignneeds.
BTIalsooffersaMeltFlipperDesign&ConsultingServicetoprovidecustomdesignsolutionsforyourspecificapplication.
iMARCInsertsWhatinjectionmolderwouldn'tliketobalanceamulti-cavitymoldmorequicklyandpreciselywithouthavingtotakethemoldoutofthepressAndwhowouldn'twanttobeabletochangeacavityfillingpatternwithouthavingtomoveoraddgatesormodifythepartdesignThesearenotwishfuldreamsanymore.
UsingBTI'siMARCmoldinserts,moldersnowhavedynamiccontroloverplasticflowwhichallowsthemoldbalanceandcavityfillingpatterntobeoptimizedinreal-timetomeetaspecificpartqualitygoal.
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independentofwhetheritisasinglecavityoramulti-cavitymold.
Thisisextremelybeneficialforcompensatingforvariouschangestotheprocess,suchasmachinesettings,materiallotvariations,andnozzlevariationsfrommachinetomachine.
iMARCinsertsetsareavailableasbothSingle-AxisandMulti-Axissolutions.
SRCInsertsSRCmoldinsertsprovidestaticcontroloverthemeltflowtohelpbalancemoldfillingandmaterialpropertieswhileoptimizingcavityfillpatternsforbothsingleandmulti-cavitymolds.
SRCinsertsarearemorecompactthantheadjustableiMARCsystems,whichallowsSRCinsertstofitmoreeasilyintomoldswithtightrunnerspacing.
SRCinsertsmayalsobeusedinconjunctionwithiMARCinsertstoprovideacompleterheologicalcontrolsolution.
SRCinsertsetsareavailableasbothSingle-AxisandMulti-Axissolutions.
MeltFlipperDesignServicesWhentheRCSmoldinsertsarenotanoptionduetospacelimitations,variousmolddesignfeatures,orwhenspecialtysolutionsarerequired,BTIalsooffersaMeltFlipperDesignandConsultingService.
Theserviceprovidescustomstaticdesignsolutionsengineeredforaspecificproject.
BTIanalyzeseachapplicationandprovidestheMeltFlipperdesigndetailsin2Dand3Dformats,whicharethenmachinedbyourcustomersdirectlyintotheirmolds.
Eachdesigncomeswithapatentlicenseanda100%moneybacksatisfactionguarantee!
**SubjecttotermsandconditionsofalicenseagreementHotRunnerSolutionsTheindustryhasaskedforhotrunnermanifoldswithMeltFlipperinsideandwehaveresponded.
BTIpartneredwithINCOECorporationtoproducetheindustry'snextgenerationofhotrunnermanifoldsdesignedtoeliminateshear-inducedfillingimbalancesexperiencedwithtraditionalhotrunnersystemswhileavoidinginvasiveandrestrictivemixers.
Thenewlineofhotrunnersystemsaremechanicallydesignedtoworkasalastingsolutionwithouttheneedforadjustmentorrecalibration.
Additionalcontrolsystemsarenotrequired.
Availablein2-dropsystemsupthroughcomplexmulti-cavitystackmolds,eachhotrunnersystemutilizesbothSingle-AxisandMulti-Axissolutionsasneeded.
Opti-FloManifoldsOpti-Flomanifoldsarethefirstscientificallyandrheologicallydesignedhotrunnermanifoldsdesignedtoprovideamorehomogeneousmaterialpropertydistributionthroughtheentiremeltdeliverysystem.
Thisresultsinbalancedfillingtoandwithinallcavitiesofthemold.
Opti-Flomanifoldsreducetheneedfornozzletemperaturevariationstypicallyusedtobalancefilling,therebyimprovingcavity-to-cavityconsistencyandoverallproductqualitywiththeabilitytorunfastercycletimes!
Forhot-to-coldsystems,Opti-FlomanifoldsmaybeusedwithBTI'scoldrunnerRCSsolutionsforafullyoptimizedmeltdeliverysolution.
DF(Direct-flo)&QF(Quick-flo)SystemsINCOEprovidestwouniqueandmarket-specificnozzledesigns:DF(Direct-Flo)isdesignedtobeusedfortheprocessingofengineeringgradematerialsandQF(Quick-Flo)forprocessingofcommoditymaterials.
Opti-FlomanifoldsareavailableonbothDFandQFnozzlesystems.
QFsystemsarepackagedinstandardcavitylayoutsandaresoldascompleteinjectionhalves.
Whetheryourrequirementsarefocusedonthehighdemandoutputcommonintheclosuremarkets,ortherigorsofhighdimensionalstabilityfoundintheelectricalconnectorbusinessthereisahotrunnerrheologicalcontrolsolutionofferedbytheBeaumont/INCOEpartnership.
EN-250909RCSRheologicalControlSystemsTMMORETHANJUSTAFILLBALANCEItiseasytounderstandhowcontrollingrheologycanhelpreducecommonprocessingheadaches,butwhatifyouarealready"gettingby"withoutitWhatisthecostofnotcontrollingrheologyThebenefitsofthistechnologyextendbeyondsimplefillbalance:FasterCycleTimesImprovedDimensionalStabilityWiderProcessWindowScrapReductionFasterMoldQualification/DebugHigherCpk'sLowerMoldMaintenanceCostsImprovedCosmeticsConsistentMechanicalPropertiesHigherWeld-lineStrengthAchieve0PPMNoBlockedCavitiesOtherProducts&ServicesOfferedbyBeaumontTechnologies:SystematicMoldBalanceAnalysisSoftwareCAEMoldFillingSimulationPro-SeriesTrainingSeminarsConsulting&TroubleshootingProductDevelopmentBeaumontTechnologies,Inc.
1524East10thStreetErie,Pennsylvania16511USAT:1-814-899-6390F:1-814-899-7117E:info@beaumontinc.
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