grinding华为p40pro限量套装

SafetyandoperatinginstructionsHydraulicpowerpacks2015ConstructionToolsEOOD|No.
3392520001c|2015-03-30OriginalinstructionsLP18-30PE,18-40PE,18-30E,18-40EContentsIntroduction.
5AbouttheSafetyandoperatinginstructions.
5Safetyinstructions.
6Safetysignalwords.
6Personalprecautionsandqualifications.
6Personalprotectiveequipment.
6Drugs,alcoholormedication.
6Installation,precautions.
6Operation,precautions.
7Maintenance,precautions.
10Storage,precautions.
10Overview.
11Designandfunction.
11Mainpart.
11LP18-30E,LP18-40E.
11LP18-30PE,LP18-40PE.
11Labels.
12Dataplate.
12Noiselevellabel.
12EHTMA.
12EHTMAcategory.
13Safetylabel.
13Fuellabel.
13Electricitylabel.
13Liftingpointlabel.
13Installation.
13Quick-releasecouplings.
13Hydraulicoil13Hydrauliccontrolandconnectors.
14Hosesandconnections.
14Connectinghoses.
14Disconnectinghoses.
14Hoselength.
14Checkthehydraulicsystem.
15Transport.
15Operation.
15Operating.
15Preparationbeforestarting.
15Startandstop.
16Startingtheengine(LP18-30PE,LP18-40PE)16Stoppingtheengine(LP18-30PE,LP18-40PE)16Startingthemotor(LP18-30E,LP18-40E)17Stoppingthemotor(LP18-30E,LP18-40E)17Whentakingabreak.
17Maintenance.
17Everyday.
17Checkengineoilfilter18Everythreemonths.
18Every300hoursoreveryyear.
1832015ConstructionToolsEOOD|No.
3392520001c|2015-03-30OriginalinstructionsContentsLP18-30PE,18-40PE,18-30E,18-40EStorage.
18Disposal.
18Troubleshooting.
19Technicaldata.
20Machinedata.
20Noisedeclarationstatement.
20Noisedata.
21ECDeclarationofConformity.
22ECDeclarationofConformity(ECDirective2006/42/EC)222015ConstructionToolsEOOD|No.
3392520001c|2015-03-30Originalinstructions4LP18-30PE,18-40PE,18-30E,18-40EContentsIntroductionThankyouforchoosingaproductfromAtlasCopco.
Since1873,wehavebeencommittedtofindingnewandbetterwaysoffulfillingourcustomers'needs.
Throughtheyears,wehavedevelopedinnovativeandergonomicproductdesignsthathavehelpedcustomersimproveandrationalizetheirdailywork.
AtlasCopcohasastrongglobalsalesandservicenetwork,consistingofcustomercentersanddistributorsworldwide.
Ourexpertsarehighlytrainedprofessionalswithextensiveproductknowledgeandapplicationexperience.
Inallcornersoftheworld,wecanofferproductsupportandexpertisetoensurethatourcustomerscanworkatmaximumefficiencyatalltimes.
Formoreinformationpleasevisit:www.
atlascopco.
comConstructionToolsEOOD7000RousseBulgariaAbouttheSafetyandoperatinginstructionsTheaimoftheinstructionsistoprovideyouwithknowledgeofhowtousethepowerpacksinanefficient,safeway.
Theinstructionsalsogiveyouadviceandtellyouhowtoperformregularmaintenanceonthepowerpacks.
Beforeusingthepowerpacksforthefirsttimeyoumustreadtheseinstructionscarefullyandunderstandallofthem.
52015ConstructionToolsEOOD|No.
3392520001c|2015-03-30OriginalinstructionsSafetyandoperatinginstructionsLP18-30PE,18-40PE,18-30E,18-40ESafetyinstructionsToreducetheriskofseriousinjuryordeathtoyourselforothers,readandunderstandtheSafetyandoperatinginstructionbeforeinstalling,operating,repairing,maintaining,orchangingaccessoriesonthemachine.
PostthisSafetyandoperatinginstructionatworklocations,providecopiestoemployees,andmakesurethateveryonereadstheSafetyandoperatinginstructionbeforeoperatingorservicingthemachine.
Forprofessionaluseonly.
Inaddition,theoperatorortheoperator'semployermustassessthespecificrisksthatmaybepresentasaresultofeachuseofthemachine.
SafetysignalwordsThesafetysignalwordsDanger,WarningandCautionhavethefollowingmeanings:Indicatesahazardoussituationwhich,ifnotavoided,willresultindeathorseriousinjury.
DANGERIndicatesahazardoussituationwhich,ifnotavoided,couldresultindeathorseriousinjury.
WARNINGIndicatesahazardoussituationwhich,ifnotavoided,couldresultinminorormoderateinjury.
CAUTIONPersonalprecautionsandqualificationsOnlyqualifiedandtrainedpersonsmayoperateormaintainthemachine.
Theymustbephysicallyabletohandlethebulk,weight,andpowerofthetool.
Alwaysuseyourcommonsenseandgoodjudgement.
PersonalprotectiveequipmentAlwaysuseapprovedprotectiveequipment.
Operatorsandallotherpersonsintheworkingareamustwearprotectiveequipment,includingataminimum:ProtectivehelmetHearingprotectionImpactresistanteyeprotectionwithsideprotectionRespiratoryprotectionwhenappropriateProtectiveglovesProperprotectivebootsAppropriateworkoverallorsimilarclothing(notloose-fitting)thatcoversyourarmsandlegs.
Drugs,alcoholormedicationWARNINGDrugs,alcoholormedicationDrugs,alcoholormedicationmayimpairyourjudgmentandpowersofconcentration.
Poorreactionsandincorrectassessmentscanleadtosevereaccidentsordeath.
Neverusethemachinewhenyouaretiredorundertheinfluenceofdrugs,alcoholormedication.
Nopersonwhoisundertheinfluenceofdrugs,alcoholormedicationmayoperatethemachine.
Installation,precautionsWARNINGHydraulicoilathighpressureThinjetsofhydraulicoilunderhighpressurecanpenetratetheskinandcausepermanentinjury.
Immediatelyconsultadoctorifhydraulicoilhaspenetratedtheskin.
Neveruseyourfingerstocheckforhydraulicfluidleaks.
Keepyourfaceawayfromanypossibleleaks.
WARNINGHydraulicoilSpilledhydraulicoilcancauseburns,accidentsduetoslipperyconditionsandwillalsoharmtheenvironment.
Takecareofallspilledoilandhandleitaccordingtoyoursafetyandenvironmentalregulations.
Neverdismountthehydraulicmachinewhenthehydraulicoilishot.
CAUTIONSkineczemaHydraulicoilcancauseeczemaifitcomesincontactwiththeskin.
Avoidgettinghydraulicoilonyourhands.
Alwaysuseprotectivegloveswhenworkingwithhydraulicoil.
Washhandsaftercontactwithhydraulicoil.
CAUTIONMovingpartsRiskforcrushedhandsandfingers.
Nevercheckboresorpassageswithhandsorfingers.
Neveroperatethemachinewhenadjustingthechokecontrolorfuelvalve.
2015ConstructionToolsEOOD|No.
3392520001c|2015-03-30Originalinstructions6LP18-30PE,18-40PE,18-30E,18-40ESafetyandoperatinginstructionsOperation,precautionsDANGERExplosionhazardWhenworkingoncertainmaterialsandwhenusingcertainmaterialsinmachineparts,sparksandignitioncanoccur.
Explosionswillleadtosevereinjuriesordeath.
Neveroperatethemachineinanyexplosiveenvironment.
Neverusethemachinenearflammablematerials,fumesordust.
Makesurethattherearenoundetectedsourcesofgasorexplosives.
DANGERFuelhazardThefuel(petrolandoil)isextremelyflammableandpetrolfumescanexplodewhenignited,causingseriousinjuryordeath.
Protectyourskinfromcontactwiththefuel.
Iffuelhaspenetratedtheskin,consultaqualifiedhealthprofessional.
Neverremovethefillercap,andneverfillthefueltankwhenthemachineishot.
Releasethefillercapslowlytoletpressureescape.
Neveroverfillthefueltank.
Makesurethefillercapisscrewedonwhenthemachineisused.
Avoidspillingfuelonthemachine,wipeoffanyspilledfuel.
Checkregularlyforfuelleaks.
Neverusethemachineifitisleakingfuel.
Neverusethemachineintheproximityofmaterialthatcangeneratesparks.
Removeallhotorspark-generatingdevicesbeforestartingthemachine.
Neversmokewhenfillingthefueltankorwhenworkingwiththemachineorservicingit.
Onlystorefuelinacontainerthatisspeciallyconstructedandapprovedforthepurpose.
Consumedpetrolandoilcontainersmustbetakencareofandreturnedtotheretailer.
Neveruseyourfingerstocheckforfluidleaks.
DANGERExhaustgashazardTheexhaustgasfromthemachine'scombustionenginecontainscarbonmonoxidewhichispoisonous,andchemicalsknowntotheStateofCaliforniaandotherauthoritiestocausecancer,birthdefects,orotherreproductiveharm.
Inhalationofexhaustfumescancauseseriousinjury,illness,ordeath.
Neverinhaleexhaustfumes.
Neveroperatethemachineindoorsorinapoorlyventilatedarea.
Neverstandinadeephole,ditch,orsimilarsurroundingduringoperating.
72015ConstructionToolsEOOD|No.
3392520001c|2015-03-30OriginalinstructionsSafetyandoperatinginstructionsLP18-30PE,18-40PE,18-30E,18-40EWARNINGDustandfumehazardDustsand/orfumesgeneratedordispersedwhenusingthemachinemaycauseseriousandpermanentrespiratorydisease,illness,orotherbodilyinjury(forexample,silicosisorotherirreversiblelungdiseasethatcanbefatal,cancer,birthdefects,and/orskininflammation).
Somedustsandfumescreatedbydrilling,breaking,hammering,sawing,grindingandotherconstructionactivitiescontainsubstancesknowntotheStateofCaliforniaandotherauthoritiestocauserespiratorydisease,cancer,birthdefects,orotherreproductiveharm.
Someexamplesofsuchsubstancesare:Crystallinesilica,cement,andothermasonryproducts.
Arsenicandchromiumfromchemically-treatedrubber.
Leadfromlead-basedpaints.
Dustandfumesintheaircanbeinvisibletothenakedeye,sodonotrelyoneyesighttodetermineifthereisdustorfumesintheair.
Toreducetheriskofexposuretodustandfumes,doallofthefollowing:Performsite-specificriskassessment.
Theriskassessmentshouldincludedustandfumescreatedbytheuseofthemachineandthepotentialfordisturbingexistingdust.
Useproperengineeringcontrolstominimizetheamountofdustandfumesintheairandtominimizebuild-uponequipment,surfaces,clothing,andbodyparts.
Examplesofcontrolsinclude:exhaustventilationanddustcollectionsystems,watersprays,andwetdrilling.
Controldustsandfumesatthesourcewherepossible.
Makesurethatcontrolsareproperlyinstalled,maintainedandcorrectlyused.
Wear,maintainandcorrectlyuserespiratoryprotectionasinstructedbyyouremployerandasrequiredbyoccupationalhealthandsafetyregulations.
Therespiratoryprotectionmustbeeffectiveforthetypeofsubstanceatissue(andifapplicable,approvedbyrelevantgovernmentalauthority).
Workinawellventilatedarea.
Ifthemachinehasanexhaust,directtheexhaustsoastoreducedisturbanceofdustinadustfilledenvironment.
OperateandmaintainthemachineasrecommendedintheoperatingandsafetyinstructionsSelect,maintainandreplaceconsumables/workingtools/otheraccessoriesasrecommendedintheoperatingandsafetyinstructions.
Incorrectselectionorlackofmaintenanceofconsumables/insertedtools/otheraccessoriesmaycauseanunnecessaryincreaseindustorfumes.
Wearwashableordisposableprotectiveclothesattheworksite,andshowerandchangeintocleanclothesbeforeleavingtheworksitetoreduceexposureofdustandfumestoyourself,otherpersons,cars,homes,andotherareas.
Avoideating,drinking,andusingtobaccoproductsinareaswherethereisdustorfumes.
Washyourhandsandfacethoroughlyassoonaspossibleuponleavingtheexposurearea,andalwaysbeforeeating,drinking,usingtobaccoproducts,ormakingcontactwithotherpersons.
Complywithallapplicablelawsandregulations,includingoccupationalhealthandsafetyregulations.
Participateinairmonitoring,medicalexaminationprograms,andhealthandsafetytrainingprogramsprovidedbyyouremployerortradeorganizationsandinaccordancewithoccupationalhealthandsafetyregulationsandrecommendations.
Consultwithphysiciansexperiencedwithrelevantoccupationalmedicine.
Workwithyouremployerandtradeorganizationtoreducedustandfumeexposureattheworksiteandtoreducetherisks.
Effectivehealthandsafetyprograms,policiesandproceduresforprotectingworkersandothersagainstharmfulexposuretodustandfumesshouldbeestablishedandimplementedbasedonadvicefromhealthandsafetyexperts.
Consultwithexperts.
Residuesofhazardoussubstancesonthemachinecanbearisk.
Beforeundertakinganymaintenanceonthemachine,cleanitthoroughly.
WARNINGOverheatedpowerpackThepowerpackcanbecomeoverheatedandcauseburns.
Neverclosethecoolerinordertowarmupthepowerpackquicker.
Neverrunthepowerpackwithoutafan.
2015ConstructionToolsEOOD|No.
3392520001c|2015-03-30Originalinstructions8LP18-30PE,18-40PE,18-30E,18-40ESafetyandoperatinginstructionsWARNINGSlipping,trippingandfallinghazardsThereisariskofslippingortrippingorfalling,forexampletrippingonthehosesoronotherobjects.
Slippingortrippingorfallingcancauseinjury.
Toreducethisrisk:Alwaysmakesurethatnohoseorotherobjectisinyourwayorinanyotherperson'sway.
Alwaysmakesureyouareinastablepositionwithyourfeetasfarapartasyourshoulderswidthandkeepingabalancedbodyweight.
DANGERElectricalhazardThemachineisnotelectricallyinsulated.
Ifthemachinecomesintocontactwithelectricity,seriousinjuriesordeathmayresult.
Neveroperatethemachinenearanyelectricwireorothersourceofelectricity.
Makesurethattherearenoconcealedwiresorothersourcesofelectricityintheworkingarea.
WARNINGInvoluntarystartInvoluntarystartofthemachinemaycauseinjury.
Keepyourhandsawayfromthestartandstopdeviceuntilyouarereadytostartthemachine.
Learnhowthemachineisswitchedoffintheeventofanemergency.
Stopthemachineimmediatelyinallcasesofpowersupplyinterruption.
WARNINGNoisehazardHighnoiselevelscancausepermanentanddisablinghearinglossandotherproblemssuchastinnitus(ringing,buzzing,whistling,orhummingintheears).
Toreducerisksandpreventanunnecessaryincreaseinnoiselevels:Riskassessmentofthesehazardsandimplementationofappropriatecontrolsisessential.
Operateandmaintainthemachineasrecommendedintheseinstructions.
Select,maintainandreplacetheworkingtoolasrecommendedintheseinstructions.
Ifthemachinehasasilencer,checkthatitisinplaceandingoodworkingcondition.
Alwaysusehearingprotection.
Usedampingmaterialtopreventworkpiecesfrom'ringing'.
WARNINGNominalpressureIfthemaximumnominalpressureforthehydraulicmachineisexceeded,itcanresultinmaterialdamageandpersonalinjury.
Alwaysrunthehydraulicmachinewithatoolthatdoesnotrequireacontinuouslyhigherpressurethanthestatednominalpressure.
Seesection"Technicaldata".
DANGERElectricalhazardThereisariskofelectricalshocksfromelectricallypoweredmachineswhichcanleadtoseriousinjuriesordeath.
Avoidbodycontactwithgroundedsurfaces.
Makesurethattherearenoconcealedwiresorothersourcesofelectricityintheworkingarea.
Alwaysconnectthemachinetoanearthedoutletsocket.
Alwayscheckthatthemainsvoltagecorrespondswiththatstatedonthedataplateonthemachine.
DANGERFirehazardIfafirestartsinthemachine,itcancauseinjury.
IfpossibleuseanABE-classpowderextinguisher,otherwiseuseaBE-typecarbondioxidefireextinguisher.
DANGERElectricalcablehazardThereisariskofelectricalshocksiftheelectricalcableisnottreatedcorrectly,thiscanleadtoseriousinjuriesordeath.
Nevermovethemachinebydraggingtheelectricalcable.
Disconnectthecableonlybypullingthesocket,neverpulltheelectricalcable.
Alwaysmakesurethattheelectricalcableiskeptawayfromwater,oilandsharpedges.
Makesuretheelectricalcableisnotpinchedindoors,fencesorsimilar.
Checkthattheelectricalcableandcableplugareintactandingoodcondition.
Neverconnectadamagedelectricalcabletothemachine.
Nevertouchtheelectricalcableifitbecomingdamagedwhileworking.
Disconnecttheelectricalcableplugfromthesocket.
92015ConstructionToolsEOOD|No.
3392520001c|2015-03-30OriginalinstructionsSafetyandoperatinginstructionsLP18-30PE,18-40PE,18-30E,18-40EMaintenance,precautionsWARNINGMachinemodificationAnymachinemodificationmayresultinbodilyinjuriestoyourselforothers.
Nevermodifythemachine.
Modifiedmachinesarenotcoveredbywarrantyorproductliability.
Alwaysuseoriginalparts,insertiontoolsandaccessoriesapprovedbyAtlasCopco.
Changedamagedpartsimmediately.
Replaceworncomponentsingoodtime.
WARNINGHotcomponentsUndernormalworkingconditionstheenginecomponents,particularlytheexhaustsystem,willgethot.
Thehydraulicoil,pump,valve,andtankcanalsoreachhightemperaturesthatcancauseburns.
Nevertouchahotexhaustsystem,hydraulicoil,pump,valveortank.
WARNINGAccessoryhazardsAccidentalengagementofaccessoriesduringmaintenanceorinstallationcancauseseriousinjuries,whenthepowersourceisconnected.
Neverinspect,clean,install,orremoveaccessorieswhilethepowersourceisconnected.
Storage,precautionsKeepthemachineandtoolsinasafeplace,outofthereachofchildrenandlockedup.
2015ConstructionToolsEOOD|No.
3392520001c|2015-03-30Originalinstructions10LP18-30PE,18-40PE,18-30E,18-40ESafetyandoperatinginstructionsOverviewToreducetheriskofseriousinjuryordeathtoyourselforothers,readtheSafetyinstructionssectionfoundonthepreviouspagesofthismanualbeforeoperatingthemachine.
DesignandfunctionTheAtlasCopcoLP18-40PE,LP18-30PE,LP18-30EandLP18-40Earehydraulicpowerpacksdesignedforoperatinghydraulicbreakersandotherhydraulicmachines.
Nototheruseispermitted.
Thepowerpacksarefittedwithan18HPBriggs&StrattonVanguardV-Twinaircooledpetrolengine.
OntheLP18-40PEpowerpack,theoilflowcanbeadjustedcontinuouslybetween20-40lpm(5-10.
5USgal/min),andontheLP18-30PEbetween20-30lpm(5-8USgal/min).
ThePowerPackisfittedwithan11kWelectricmotor.
TheflowfortheLP18-40Eis40l.
p.
m.
(10.
5USgal/min),andfortheLP18-30Etheflowis30l.
p.
m.
(8USgal/min).
Thetorqueoftheengineisreducedwhenreducingtherpm.
Thepowerpackcanthereforenotinallcasesdeliverthemaximumpressureatlowrpm.
MainpartLP18-30E,LP18-40EA.
Fillercap,hydraulicoilB.
Sightglass,hydraulicoillevelC.
FilterconditiongaugeD.
HydraulicoilfilterE.
ElectricmotorF.
ElectroboxG.
StartingbuttonH.
StoppingbuttonI.
OilcoolerJ.
PressurereliefvalveK.
FoldablehandlesL.
By-passvalveLP18-30PE,LP18-40PEA.
Fillercap,fuelB.
Fillercap,hydraulicoilC.
Sightglass,hydraulicoillevelD.
FilterconditiongaugeE.
HydraulicoilfilterF.
Engineoil,dipstickG.
IgnitionswitchOFFandONH.
FueltapI.
Oilcooler112015ConstructionToolsEOOD|No.
3392520001c|2015-03-30OriginalinstructionsSafetyandoperatinginstructionsLP18-30PE,18-40PE,18-30E,18-40EJ.
HydraulicpumpK.
ChokecontrolL.
RecoilstartM.
PressurereliefvalveN.
ThrottleleverO.
FoldablehandlesP.
By-passvalveQ.
AirfilterR.
DrainplugS.
BatteryT.
EngineoilfilterU.
LowoilengineswitchLabelsThemachineisfittedwithlabelscontainingimportantinformationaboutpersonalsafetyandmachinemaintenance.
Thelabelsmustbeinsuchconditionthattheyareeasytoread.
Newlabelscanbeorderedfromthesparepartslist.
DataplateA.
MaximumpermittedhydraulicoilflowB.
MachinetypeC.
MaximumreliefvalvesettingD.
Thewarningsymboltogetherwiththebooksymbolmeansthattheusermustreadthesafetyandoperatinginstructionsbeforethemachineisusedforthefirsttime.
E.
Serialnumber(isalsostampedinthevalvehousing).
F.
TheCEsymbolmeansthatthemachineisEC-approved.
SeetheECdeclarationwhichisdeliveredwiththemachineformoreinformation.
G.
Yearofmanufacture.
H.
MaximumnominaloperatingpressureNoiselevellabelThelabelindicatestheguaranteednoiselevelcorrespondingtoEC-directive2000/14/EC.
See"Technicaldata"foraccuratenoiselevel.
EHTMATheEuropeanHydraulicToolManufacturersAssociation(EHTMA)hascategorisedhydraulicpowerpacksandtoolsintermsoflowrateandworkingpressure.
LP18-30PE20-30lpm(5-8USgal/min)Flowrate150bar(2200psi)Nominalpressure170bar(2500psi)MaxpressureCandDEHTMAcategoryLP18-40PE20-40lpm(5-10.
5USgal/min)Flowrate120bar(1800psi)Nominalpressure145bar(2100psi)MaxpressureC,DandEEHTMAcategoryLP18-30E30lpm(8USgal/min)Flowrate150bar(2200psi)Nominalpressure172bar(2500psi)MaxpressureDEHTMAcategoryLP18-40E40lpm(10.
5USgal/min)Flowrate120bar(1800psi)Nominalpressure150bar(2200psi)MaxpressureEEHTMAcategory2015ConstructionToolsEOOD|No.
3392520001c|2015-03-30Originalinstructions12LP18-30PE,18-40PE,18-30E,18-40ESafetyandoperatinginstructionsEHTMAcategoryThemachineisclearlymarkedwithEHTMAcategories.
Itisimportantthatanypowersourceusedisinacompatiblecategory.
Ifanydoubt,consultanauthorisedsupervisor.
SafetylabelFuellabelElectricitylabelLiftingpointlabelInstallationWARNINGWhippinghydraulichoseHydraulichosesunderpressurecanwhipuncontrollablyifscrewsloosenorareloosened.
Awhippinghydraulichosecancausesevereinjuries.
Depressurisethehydraulicsystembeforelooseningtheconnectionofahydraulichose.
Tightenthenutsontheconnectionsofthehydraulichosestotherequiredtorque.
Checkthatthehydraulichoseandtheconnectionsarenotdamaged.
Quick-releasecouplingsTheoriginalhydraulichosesarefittedwithFlat-Facequick-releasecouplingsthatarestrongandeasytoclean.
Thequick-releasecouplingsarefittedsothatthemaleconnectionsuppliesoilandthefemaleconnectionreceivesoil.
NOTICEWipeallcouplingscleanbeforeconnecting.
Ensurethatcouplingsarecleanandcorrectlyengagedbeforeoperation.
Failuretodosomayresultindamagetothequickcouplingsandcauseoverheatingandcauseforeignmattertoenterthehydraulicsystem.
HydraulicoilInordertoprotecttheenvironment,useofbiologicallydegradablehydraulicoilisrecommended.
Nootherfluidsmustbeused.
132015ConstructionToolsEOOD|No.
3392520001c|2015-03-30OriginalinstructionsSafetyandoperatinginstructionsLP18-30PE,18-40PE,18-30E,18-40EViscosity(preferred)20-40cSt.
Viscosity(permitted)15-100cSt.
Viscosityindexminimum100.
Standardmineralorsyntheticoilcanbeused.
Makesuretoonlyusecleanoilandfillingequipment.
Whenthemachineisusedcontinuously,theoiltemperaturewillstabiliseatalevelwhichiscalledtheworkingtemperature.
Thiswill,dependingonthetypeofworkandthecoolingcapacityofthehydraulicsystem,bebetween20-40°C(68-104°F)abovetheambienttemperature.
Atworkingtemperature,theoilviscositymustbewithinthepreferredlimits.
Theviscosityindexindicatestheconnectionbetweenviscosityandtemperature.
Ahighviscosityisthereforepreferred,becausetheoilcanthenbeusedwithinawidertemperaturerange.
Themachinemustnotbeused,ifoilviscosityfailstoremainwithinthepermittedarea,oriftheworkingtemperatureoftheoildoesnotfallbetween20°C(68°F)and70°C(158°F).
NOTICEThesettingofthepressurereliefvalveonthemachinecaninsomecasesbehigherthantheprescribedmaximumsettingaccordingtotheEHTMAcategory,see"EHTMAcategory".
Atoohighpressurereliefvalvesettingcanharmthemachinetobeused.
Readjustthepressurereliefvalve,ifthetechnicalspecificationsofthemachineprescribealowerpressurereliefvalvesettingthanthestandardsettingofthemachine.
HydrauliccontrolandconnectorsTheby-passvalve(C)mustbeintheOFFpositionwhenstartingandintheONpositionwhenusingthemachine.
Connectors(G)and(H)areusedtoconnectthepowerpacktothemachineasfollows:Connector(G)=Return(femalequick-releasecoupling).
Connector(H)=Feed(malequick-releasecoupling).
HosesandconnectionsEnsurethatthemachineyouplantouseiscompatiblewiththemodelofpowerpackbeingused.
Otherwise,boththepowerpackandthemachinemightbeharmed.
Checkthe"Technicaldata"inthisinstructionbookandcomparetheflowratewiththetechnicalspecificationsintheinstructionbookforthemachine.
Connectinghoses1.
Turntheby-passvalvetotheOFFpositionandstoptheengine.
2.
Makesurethecouplingsarecleanandserviceable.
3.
Attachthereturnlinehoseandthefeedlinehose.
4.
Starttheengineandrunthepowerpacktofillupthehydrauliccircuit.
Checkthehydraulicoillevel.
Disconnectinghoses1.
Turntheby-passvalvetotheOFFpositionandstoptheengine.
2.
Removethefeedlinehoseandthereturnlinehose.
Thecouplingsareunlockedbymovingthecollarbackonthecoupling.
HoselengthForpowerpacksgivingaflowof20l.
p.
m.
(5USgal/min),amaximumhoselengthof21m(69ft)isrecommended.
Forpowerpacksgivingahigherflow,amaximumhoselengthof14m(46ft)isrecommended.
Normally,7m(23ft)ofTwinhoseisusedforthepowerpack.
Twinhosesandotheraccessoriesareshowninthesparepartslist.
2015ConstructionToolsEOOD|No.
3392520001c|2015-03-30Originalinstructions14LP18-30PE,18-40PE,18-30E,18-40ESafetyandoperatinginstructionsCheckthehydraulicsystemTosetorcheckthehydraulicoilflowandthepressurereliefvalvewerecommendusingtheAtlasCopcotestequipmentorsimilartestequipment.
0-250bar(0-3,600psi)5-46l.
p.
m.
(1-12USgal/min)1.
Stoptheengine/motor.
2.
Connectthetestequipmenttothepowerpack.
Male(B)tothereturnconnectorandfemale(A)tothefeedconnectoronthepowerpack.
Makesurethattheloadingvalveofthetestequipmentisfullyopen.
3.
Starttheengine/motor.
4.
Movetheby-passvalveonthepowerpacktothe20,30or40position.
5.
Turntheloadingvalve,untilthegaugeshowsapproximately70bar(1,000psi)andallowthepowerpacktowarmupfor3-4minutes.
6.
Slowlyclosetheloadingvalve,untilthepressuregaugeshowsapressureof100bar(1,400psi).
7.
Checkthattheflowisaccordingtotheflowrateinthetechnicalspecifications.
8.
Theaccuracyofthereadingontheflowmeteris±2l.
p.
m.
(±0.
5USgal/min).
Iftheperformanceisnotinaccordancewiththetechnicalspecificationsforthepowerpack,seesection"Troubleshooting".
TransportDuringtransportmakesurethepowerpackissecured.
Ensurethatthepowerpackisuprightduringtransportationandliftedwithapprovedliftingequipment.
OperationWARNINGInvoluntarystartInvoluntarystartofthemachinemaycauseinjury.
Keepyourhandsawayfromthestartandstopdeviceuntilyouarereadytostartthemachine.
Learnhowthemachineisswitchedoffintheeventofanemergency.
Stopthemachineimmediatelyinallcasesofpowersupplyinterruption.
OperatingPreparationbeforestartingThefollowingchecksmustbemadeeachtimeyoustarttousethepowerpack.
Allthesechecksconcerntheserviceabilityofthepowerpack.
Someconcernyoursafety:Cleanallsafetylabels.
Replaceanythataremissingorcannotberead.
Inspectthepowerpackandhosesgenerallyforsignsofdamage.
Removedirtanddebrisespeciallyfromthelinkagesandhydraulicoilcooler.
Checkforoilandfuelleakagesbeneaththepowerpack.
Ensurethatthehydrauliccouplingsarecleanandfullyserviceable.
Checkallfastenings.
152015ConstructionToolsEOOD|No.
3392520001c|2015-03-30OriginalinstructionsSafetyandoperatinginstructionsLP18-30PE,18-40PE,18-30E,18-40ECheckthehydraulicoillevelandaddasnecessary.
Checktheengineoillevelandaddoilasnecessary.
Makesurethefuelfillercapistightlyclosed.
Placethepowerpackinasafeposition,topreventtiltingduringoperation.
Ensurethatanymachinesyouplantousearecompatiblewiththepowerpackmodelused.
Ensurethatyouhaveadequatefuelforthejob.
Topupasnecessary,takingcarenottooverfill.
Ifthepowerpackhasarecoilstarterforstartingtheengine,thecordmustnotbewoundaroundtheoperator'shandwhenstartingtheengine.
Thefirsttimethepowerpackisstartedwithnewhoses,thesewilltakeapprox1.
5litres(0.
4USgal)ofoiltofillup.
Addthisamountofoilafterthefirststart-up.
StartandstopStartingtheengine(LP18-30PE,LP18-40PE)Beforeusage,thepowerpackshouldbeallowedtowarmupforseveralminutestoitsworkingtemperature.
1.
TurnonthefuelbysettingthefuelON/OFFcontrol(A)totheONposition.
2.
Movethechokecontrol(B)totheCLOSEposition.
Iftheengineiswarm,ortheairtemperaturehigh,thechokecontrolshouldbesettotheOPENposition.
3.
Setthehydraulicby-passvalve(C)totheOFFposition.
4.
Ifthepowerpackhasacordforstartingtheengine,thecordshallnotbewoundaroundtheoperator'shandwhenstartingtheengine.
5.
Turntheignitionkey(D)clockwise.
Lettheignitionkeygobacktoverticalposition,whentheenginestarts.
6.
Astheenginewarmsup,graduallymovethechokecontrol(B)totheOPENposition.
7.
Movethethrottlelever(E)tothepositionfortherequiredflow.
NOTICEInordernottodamagethestarter,donotactivatethestarterformorethan15secondsperminute.
Letthestartercoolofffor2minutesbeforethenexttry.
Stoppingtheengine(LP18-30PE,LP18-40PE)1.
Setthehydraulicby-passvalve(C)totheOFFposition.
2.
Movethethrottlelever(E)tothelowestposition.
3.
Turntheignitionkey(D)counterclockwisetotheOFFposition4.
TurnoffthefuelbysettingtheON/OFFcontrol(A)totheOFFposition.
2015ConstructionToolsEOOD|No.
3392520001c|2015-03-30Originalinstructions16LP18-30PE,18-40PE,18-30E,18-40ESafetyandoperatinginstructionsStartingthemotor(LP18-30E,LP18-40E)1.
Connectthepowersupply.
2.
Turnthehydraulicby-passvalve(C)totheOFFposition.
3.
Startthemotorbypressingthegreenbuttonandcheckthedirectionoftherotationbylookingintothefanattherearendofthemotor.
Themotorhastorotateclockwise(seenfromtherearendofthemotor).
4.
Ifthemotorrotatesinthewrongdirection,stopthemotorimmediately.
Disconnecttheelectricsocketandswitchthephasesbyturningthetwolegsintheelectricsocket.
Reconnectandstartthemotoragain.
NOTICELettingthemotorrotateinwrongdirectionforalongtimecanharmthepump.
Stoppingthemotor(LP18-30E,LP18-40E)1.
Turnthehydraulicby-passvalvetotheOFFposition.
2.
Stopthemotorbypressingtheredbutton.
WhentakingabreakDuringallbreaksyoumustplacethemachineinsuchawaythatthereisnoriskforittobeunintentionallystarted.
Makesuretoplacethemachineontheground,sothatitcannotfall.
Switchoffthepowersupplyintheeventofalongerbreakorwhenleavingtheworkplace.
MaintenanceRegularmaintenanceisabasicrequirementforthecontinuedsafeandefficientuseofthemachine.
Followthemaintenanceinstructionscarefully.
Beforestartingmaintenanceonthemachine,cleanitinordertoavoidexposuretohazardoussubstances.
See"Dustandfumehazard".
Useonlyauthorisedparts.
Anydamageormalfunctioncausedbytheuseofunauthorisedpartsisnotcoveredbywarrantyorproductliability.
Whencleaningmechanicalpartswithsolvent,complywithappropriatehealthandsafetyregulationsandensurethereissatisfactoryventilation.
Formajorserviceofthemachine,contactthenearestauthorisedworkshop.
Aftereachservice,checkthatthemachine'svibrationlevelisnormal.
Ifnot,contactthenearestauthorisedworkshop.
EverydayNeverperformmaintenancewhenthepowerpackisrunning.
172015ConstructionToolsEOOD|No.
3392520001c|2015-03-30OriginalinstructionsSafetyandoperatinginstructionsLP18-30PE,18-40PE,18-30E,18-40ECleanandinspectthemachineanditsfunctionseachdaybeforestartworking.
Conductageneralinspectionforleaksanddamageandwear.
Changedamagedpartsimmediately.
Replaceworncomponentsingoodtime.
Neverusetheequipmentifyoususpectthatitisdamaged.
Neverstrikeorabusetheequipment.
Makesurethatalltheattachedandrelatedequipment,suchashosesandPOD(powerondemand)areingoodcondition.
Checkhydraulicoillevel.
Checkhydrauliccouplings.
Checkhydraulicfilter.
Checkengineoillevel.
Allfastenersandotherthreadedcomponentstobetightenedtothespecifiedtorqueonly.
Checktightnessofnuts,bolts,screwsandhosefittingsafterthefirstdaysofoperationandthereafterinaccordancewiththemaintenanceschedule.
Theengineoilshouldbereplacedafterthefirst8hoursofoperationandthereafterinaccordancewiththemaintenancescheduleintheenginemanufacturer'soperatingandmaintenanceinstructions.
CheckengineoilfilterWhenthefiltergaugeneedleremainsintheredsector(whiletheengineisidlingandtheoilisatservicetemperature),thefiltermustbereplaced.
1.
Theoldfilterisremovedbyturningitclockwise(useafilterstrapwrenchifnecessary).
2.
Tiltingthepowerpackrearwardswillminimiseoilspillage.
3.
Beforemountingthenewfilter,itisrecommendedtogreasethesurfaceofthesealwithoilinordertoeasetighteningofthefilter.
EverythreemonthsChecktightnessofnuts,bolts,screwsandhosefittings.
Cleantheaircleanerelement,seeenginemanufacturer'shandbook.
Every300hoursoreveryyearChangethehydraulicoil.
Changethehydraulicoilfilter.
Forenginemaintenance,seeenginemanufacturer'shandbook.
StorageEmptythetankbeforestoringthemachine.
Checkthatthemachineisproperlycleanedbeforeputtingitawayforstorage.
Storethemachineinadryplace.
Werecommendtostorethemachineinastandingposition.
Ifstoredinalyingposition,themachinemustbeplacedonthebackcover.
Keepthemachineandtoolsinasafeplace,outofthereachofchildrenandlockedup.
DisposalAusedmachinemustbetreatedanddeposedofinsuchawaythatthegreatestpossibleportionofthematerialcanberecycledandanynegativeinfluenceontheenvironmentiskeptaslowaspossible,andinrespecttolocalrestrictions.
Beforeapetroldrivenmachineisdepositeditmustbeemptiedandcleanedofalloilandpetrol.
Remainingoilandpetrolmustbedealtwithinawaythatdoesnotaffecttheenvironment.
2015ConstructionToolsEOOD|No.
3392520001c|2015-03-30Originalinstructions18LP18-30PE,18-40PE,18-30E,18-40ESafetyandoperatinginstructionsTroubleshootingSolutionCauseProblemTopuptankNofuelEngineturnsoverbutdoesnotstartClearlineFuellineblockedTurntaptopositionONFueltapinpositionOFFClosechokeChokenotclosedConsultenginemanualEnginemalfunctionCheckoillevelwithdipstick,addifnecessaryEngineoilleveldropTurnvalvetoOFFBy-passvalveintheONpositionEnginedoesnotturnoverorisdifficulttoturnConsultenginemanualEnginemalfunctionCheckandreplaceifnecessaryDamagedhosesLowhydraulicoillevelCheckfortightness/leaksLeakingconnectionsReplacecouplingsDefectivehosecouplingsAdjustvalveLowpressurereliefvalvesettingPoormachineperformanceCheckhosesystemforblockageHighbackpressureReplacepumpWornhydraulicpumpCheckforlooseconnectionsonlinetopumpAirorwaterinoilFrothyorcreamycolouredhydraulicoilMakesurethatthefillercaponthetankisnotlooseCheckthatoillevelisatthetopofthesightglassResitepowerpackforfreeaircirculationPoorsitingofpowerpackcausingwarmairtorecirculateMachinerunshotBlowcoolerclean.
NEVERuseawirebrushBlockedoilcoolerReplacefanDefectivefanCheckhosesystemBackpressuretoohighCheckandservicethemachineMachinedefectiveTopuptankOutoffuelPowerpackstopssuddenlyMakesurethathydraulicoilhasreacheditsworkingtemperatureWorkingatlowrpmCheckoillevelwithdipstick,addifnecessaryEngineoilleveldrop192015ConstructionToolsEOOD|No.
3392520001c|2015-03-30OriginalinstructionsSafetyandoperatinginstructionsLP18-30PE,18-40PE,18-30E,18-40ETechnicaldataMachinedataLP18-40ELP18-30ELP18-40PELP18-30PE745mm(29.
3in.
)745mm(29.
3in.
)745mm(29.
3in.
)745mm(29.
3in.
)Height605mm(23.
9in.
)605mm(23.
9in.
)605mm(23.
9in.
)605mm(23.
9in.
)Width815mm(32.
1in.
)815mm(32.
1in.
)790mm(31.
1in.
)790mm(31.
1in.
)Length-20to40°C-20to40°C-20to40°C-20to40°CTemperaturerange131kg(289lb)131kg(289lb)119kg(262lb)119kg(262lb)Weightincloil40l/m(10.
5USgal/min)30l/m(8USgal/min)20-40l/m(5-10.
5USgal/min)20-30l/m(5-8USgal/min)FlowEDC,DandECandDEHTMAcategory130bar(1890psi)155bar(2250psi)125bar(1800psi)155bar(2250psi)Nominalpressure155bar(2250psi)172bar(2500psi)145bar(2100psi)172bar(2500psi)StandardpressuresettingOpencentreOpencentreOpencentreOpencentreCircuittypeGearpump,directlydrivenfromtheenginecrankshaftbymeansofaflexiblecouplingGearpump,directlydrivenfromtheenginecrankshaftbymeansofaflexiblecouplingGearpump,directlydrivenfromtheenginecrankshaftbymeansofaflexiblecouplingGearpump,directlydrivenfromtheenginecrankshaftbymeansofaflexiblecouplingPumptype8.
6litres(2.
2USgal)8.
6litres(2.
2USgal)8.
6litres(2.
2USgal)8.
6litres(2.
2USgal)Oiltankcapacity25filterinreturnline.
Filterby-passvalveinvalveblock25filterinreturnline.
Filterby-passvalveinvalveblock25filterinreturnline.
Filterby-passvalveinvalveblock25filterinreturnline.
Filterby-passvalveinvalveblockFiltrationThermostaticallycontrolledairblastoilcoolerThermostaticallycontrolledairblastoilcoolerThermostaticallycontrolledairblastoilcoolerThermostaticallycontrolledairblastoilcoolerCoolingsystemThree-phaseinductionA.
C.
motor,bipolar,3x400VThree-phaseinductionA.
C.
motor,bipolar,3x400VBriggs&StrattonVanguardV-Twin,aircooled2cylinder4-strokepetrolenginewithtransistorignitionsystemBriggs&StrattonVanguardV-Twin,aircooled2cylinder4-strokepetrolenginewithtransistorignitionsystemType11kW11kW18HP(13.
2kW)at3600rpm18HP(13.
2kW)at3600rpmPerformance--Unleadedpetrol.
Aminimumof87octane/87AKI(91RON).
Unleadedpetrol.
Aminimumof87octane/87AKI(91RON).
Fuel--ConsultenginemanualConsultenginemanualEngineoil--8.
5litres(2.
2USgal)8.
5litres(2.
2USgal)Fueltank--ElectricstartandrecoilhandstartElectricstartandrecoilhandstartStartervv16ADC16ADCChargingcoil--12V17Amp12V17AmpBattery380-420V,50/60Hz,32Amp380-420V,50/60Hz,32Amp--Powersupply400V,32A-6h,5pole3P+N+E,IP44400V,32A-6h,5pole3P+N+E,IP44--CEsocketNoisedeclarationstatementGuaranteedsoundpowerlevelLwaccordingtoENISO3744inaccordancewithdirective2000/14/EC.
SoundpressurelevelLpaccordingtoENISO11203.
Thesedeclaredvalueswereobtainedbylaboratorytypetestinginaccordancewiththestateddirectiveorstandardsandaresuitableforcomparisonwiththedeclaredvaluesofothertoolstestedinaccordancewiththesamedirectiveorstandards.
Thesedeclaredvaluesarenotsuitableforuseinriskassessmentsandvaluesmeasuredinindividualworkplacesmaybehigher.
Theactualexposurevaluesandriskofharmexperienced2015ConstructionToolsEOOD|No.
3392520001c|2015-03-30Originalinstructions20LP18-30PE,18-40PE,18-30E,18-40ESafetyandoperatinginstructionsbyanindividualuserareuniqueanddependuponthewaytheuserworks,inwhatmaterialthemachineisused,aswellasupontheexposuretimeandthephysicalconditionoftheuser,andtheconditionofthemachine.
We,ConstructionToolsEOOD,cannotbeheldliablefortheconsequencesofusingthedeclaredvalues,insteadofvaluesreflectingtheactualexposure,inanindividualriskassessmentinaworkplacesituationoverwhichwehavenocontrol.
NoisedataNoiseSoundpowerSoundpressureDeclaredvalues2000/14/ECENISO11203LwguaranteeddB(A)rel1pWLpr=1mdB(A)rel20PaType10188LP18-30PE10189LP18-40PE10187LP18-30E10187LP18-40E212015ConstructionToolsEOOD|No.
3392520001c|2015-03-30OriginalinstructionsSafetyandoperatinginstructionsLP18-30PE,18-40PE,18-30E,18-40EECDeclarationofConformityECDeclarationofConformity(ECDirective2006/42/EC)We,ConstructionToolsEOOD,herebydeclarethatthemachineslistedbelowconformtotheprovisionsofECDirective2006/42/EC(MachineryDirective)and2000/14/EC(NoiseDirective),andtheharmonisedstandardsmentionedbelow.
Measuredsoundpowerlevel[dB(A)]Guaranteedsoundpowerlevel[dB(A)]99101LP18-30PE100101LP18-40PE98101LP18-30E98101LP18-40EFollowingharmonisedstandardswereapplied:ENISO11148-4Followingotherstandardswereapplied:BSEN9821996A12008+2009-04-30BSEN60204-12006+A12009-04-3089/336/EEC73/23/EECTechnicalDocumentationauthorisedrepresentative:EmilAlexandrovConstructionToolsEOOD7000RousseBulgariaGeneralManager:NickEvansManufacturer:ConstructionToolsEOOD7000RousseBulgariaPlaceanddate:Rousse,2012-06-042015ConstructionToolsEOOD|No.
3392520001c|2015-03-30Originalinstructions22LP18-30PE,18-40PE,18-30E,18-40ESafetyandoperatinginstructionsAnyunauthorizeduseorcopyingofthecontentsoranypartthereofisprohibited.
Thisappliesinparticulartotrademarks,modeldenominations,partnumbers,anddrawings.
www.
atlascopco.
com2015ConstructionToolsEOOD|No.
3392520001c|2015-03-30