EnvironmentalReport2016(April1,2015-March31,2016)04ENVIRONMENTALACCOUNTINGFORFY20150101no.
ENVIRONMENTALPOLICYBASICPOLICYONTHEENVIRONMENT0202no.
ENVIRONMENTALMANAGEMENTENVIRONMENTALMANAGEMENTSYSTEM03ENVIRONMENTALTARGETSANDRESULTS09MANAGEMENTOFCHEMICALSUBSTANCES0603no.
ENVIRONMENTALCONSERVATIONENVIRONMENTALIMPACTASSOCIATEDWITHBUSINESSACTIVITIES07CHANGESINENVIRONMENTALPERFORMANCEENVIRONMENTALPOLICYManagementphilosophyVisionaryTechnology,ReliableQuality,andMeticulousService1.
Letsalwaysaimtoachievenewtargetswithoutfearoffailure.
Repeatedlytrynewideasandimprovementswithunyieldingcuriosity.
2.
Letsmakeimprovementswithaninsatiablecuriosity.
3.
Letscarryoutworkwithourcombinedpowerandafeelingofgratitudeandcooperation.
4.
Letsmakeafunworkplacewherepeoplepayattentiontohealthandsafety.
5.
Letscontributetosociety.
COMPANYRULESMakinguseofourgreateststrengthourabilitytodevelopourcoretechnologywithinterfacetreatmentrelatedtoelectronics,wewillexpandourglobalbusinessactivitiestohelpcreatearichandwonderfulsocietywiththeprinciplesofVisionaryTechnology,ReliableQuality,andMeticulousService.
EnvironmentalpolicyInaccordancewiththeenvironmentalmanagementsystemincompliancewithISO14001,wearepromotingenvironmentalprotection.
Recognizingtheenvironmentalaspectsinouractivities,wewillcomplywithenvironmentallawsandregulationsandotherrequirements,whileatthesametimestrivingtocontinuouslyimproveourenvironmentalmanagementsystemandincreasethemanagementlevel.
Inordertomakeefficientuseofresources,preventpollutionandprotecttheenvironment,wewill:MeasurestosaveenergyReductionofwaste,promotionofrecyclingProvideofproductsthatweremanufacturedwhileconsideringtheproductlifecycleImplementofchemicalmanagementWewillmakethisenvironmentalpolicywellknowntoallthosewhoworkinourcompany,andalsodiscloseittothegeneralpublic.
Basedontheabove-mentionedmanagementpolicy,wehaveestablishedthefollowingenvironmentalpoliciestoguideusintakingourenvironmentalprotectionactivities.
Inaccordancewiththispolicy,wearemakingeffortstoprotecttheenvironmentandconserveresourcesandenergy,andwewillcontinuetocontributetothecreationofasustainableandrichsocietyinharmonywiththeglobalenvironment.
April1,2015KazuoMaeda,President&CEOMECCOMPANYLtd.
BASICPOLICYONTHEENVIRONMENT"Enjoyyourwork"COMPANYMOTTO01ENVIRONMENTALREPORT2016no.
01ENVIRONMENTALREPORT2016AcquisitionofISO14001TheCompanyhasestablishedanenvironmentalmanagementsystem(EMS)thatconformstoISO14001inordertopromoteongoingenvironmentalprotectionactivities.
WehaveobtainedISO14001certificationinallourplacesinJapan.
Wewillcontinueworking.
InternalauditWeconductedtheFY2015internalauditbetweenNovember2015andJanuary2016.
Mainly,wecheckedtheprogressoftheoperationalstatusofourenvironmentalmanagementsystemandimprovementactivities.
Andinaddition,wecheckedthestatusofcompliancewithlaws,regulationsandotherrequirements,andthestatusofcorrectingthematterspointedoutinthepreviousexternalauditandinternalaudit.
Onecaseofnoncompliancefoundintheaudithasalreadybeencorrected.
Moreover,withregardstoobservationsandopportunitiesforimprovementpointedoutintheaudit,weareworkingtoimprovethemaccordingtotheirdegreeofimportance.
WeplantochecktheimprovementsituationintheFY2016internalaudit.
TheexternalauditofFebruary2016foundtwocasesofnoncompliance,butwecorrectedthemandmaintainedEMScertification.
InFY2015,eightpeoplebecamenewlycertifiedinternalenvironmentalauditors,bringingthetotalnumberofinternalauditorsto52asofMarch2016.
ENVIRONMENTALMANAGEMENTSYSTEM02ENVIRONMENTALREPORT2016no.
EnvironmentalpromotionTheCompanyassignstheHeadoftheQualityAssuranceOfficeasanEnvironmentalManagementRepresentativeandpositionstheCommittee,composedofpersonswithresponsibilityattheoffices,Secretariat,andcommitteememberswhoareelectedfromeachoffice,atthecenterofenvironmentalactivities.
TheCompanyisgraspingandpushingforwardwithvariousactivitiesandaimingtoachievegoalsateachoffice.
Wearemakingeffortstoprotecttheenvironment,underthefollowingorganizationalstructure.
(asofApril2016)PresidentEnvironmentalManagementRepresentativeSecretariatInternalauditorEnvironmentalCommitteeNewBusinessDevelopmentResearchandDevelopmentUnitQualityAssuranceDivisionBusinessDivisionFinance&AdministrationUnitBusinessPlanningCorporateCommunicationOfficeInternalAuditSectionNishinomiyaFactoryNagaokaFactoryR&DCenterHeadquartersTokyoSalesOfficeInnovationOfficeENVIRONMENTALMANAGEMENTENVIRONMENTALREPORT201602ENVIRONMENTALMANAGEMENTEnvironmentaltargetsforFY2015ThefollowingshowstheresultsofoureffortstoachievemajorenvironmentaltargetsforFY2015.
ENVIRONMENTALTARGETSANDRESULTS02ENVIRONMENTALREPORT2016no.
No.
EnvironmentalobjectivesEnvironmentalobjectivesforFY2015ResultsforFY2015EvaluationCompliancewithwastewaterstandardsZerocasesexceedingthevoluntarystandardvalueforwastewater[NishinomiyaFactory]Lessthanonecaseexceedingthevoluntarystandardvalueforwastewater[NagaokaFactory]AproposalofmeasurestopreventleaksfromwastewatertreatmentfacilitiestotheSafety&SanitationCommittee[R&DCenter]30proposalsformeasurestoreduceenvironmentalloadwithimportantcustomers[Headquarters]11adoptedproposalsformeasurestoreduceenvironmentalloadwithimportantcustomers[TokyoSalesOffice]Clarificationofenvironmentalrecordmanagementmethods[R&DCenter]Keepingelectricityconsumptionatthesamelevel(asFY2014)[Headquarters]Stationeryreuseproject(donationinthesameamountasFY2014)[Headquarters]Socialcontributionactivitiesusingusedbooks(Effectiveuseandpreventionofthedisposalofusedbooksstoredinhomes,andparticipationineducationsupportactivitiesforchildrenindevelopingcountries)[Headquarters]ZerocasesexceedingthevoluntarystandardvalueforwastewaterOnecaseexceedingthevoluntarystandardvalueforwastewaterNoproblemwithcompliancewithlawsorregulationsIdentificationofrisksandaproposalofwastewaterpreventionmeasurestotheSafety&SanitationCommitteeProposals:17casesAdoptedproposals:4casesClarifyingthedocumentstorageperiodanddisposalmethodandmanagementfilesmadeiteasiertosearchforthenecessarydocuments.
8thFloor:9%decrease,7thFloor:19%decrease(fromFY2014)80%(fromFY2014)Gathered130booksanddonated1,600yenReductionofwastewaterleakagerisksContributiontotheimprovementoftheenvironmentwithimportantcustomersCarryoutgreenactivitiesImprovementoftheefficiencyofenvironmentalactivities(withinResearchFacility)12345ENVIRONMENTALREPORT201603ENVIRONMENTALMANAGEMENTClassificationMainactivitiesAmountofinvestmentAmountofcosts(1)Costinthebusinessarea(2)Upstreamanddownstreamcosts(3)Managementcost(4)Researchanddevelopmentcosts(5)Costofsocialactivities(6)EnvironmentalremediationcostsTotalMaintenanceofequipmentforwastewatertreatment,waterpollutionprevention,etc.
MeasurestosavelaborandenergyCostofoutsourcingtheprocessingofindustrialwasteCostsforoutsourcingtherecoveryofcontainersandre-commodifyingthemCostsformaintainingandoperatingtheenvironmentalmanagementsystem,costofgreeningaroundtheplacesofbusinessCostsofresearchanddevelopmentofproductswithalowenvironmentalimpactActivitiestoprotectthelocalenvironmentN/A00000000030,43412,268018,1666,5803,15858,3511,376099,900ItemAmountTotalinvestmentamountinthecorrespondingperiodTotalresearchanddevelopmentexpensesinthecorrespondingperiodProceedsfromsalesofvaluableitemspertainingto(1)-3Proceedsfromsalesofvaluableitemspertainingto(2)2,142,150798,2403220[thousandyen][thousandyen]EnvironmentalconservationcostsforFY2015Environmentalaccountingismadeupenvironmentalconservationcosts(expenses)andconservationeffects(quantitative).
TheenvironmentalconservationcostinFY2015was99,900thousandyen.
Researchanddevelopmentcost,thecosttoresearchanddevelopproductswithlowerenvironmentalburden,accountsfor58%ofthecost.
Theupstreamanddownstreamcostsaccountfor7%.
Thisisbecausewecollectemptycontainerssuchas20-literplasticcontainersand200-literplasticdrumsafterusingchemicalsandoutsourcecontainercleaningoperationssotheycanbereusedasproducts.
Datacollectionperiod:April1,2015toMarch31,2016Scopeofdatacollection:MECCo.
,Ltd.
only(excludingsubsidiaries)(NishinomiyaFactory,NagaokaFactory,R&DCenter,Headquarters,andTokyoSalesOffice)Environmentalcostsareonlyconsideredifitcanbedeterminedthattheyareclearlyrelatedtoconservationactivities.
Withregardstoresearchanddevelopmentcosts,individualitemsthatcanbecalculatedbyeachthemeareaggregated,anditemsthatcannotbedirectlycalculatedareproratedbasedontheworkinghoursofeachtheme.
Costsincludedepreciationofequipmentusedforthepurposeofenvironmentalconservation,maintenancecosts,andpersonnelcosts.
ENVIRONMENTALACCOUNTINGFORFY201502ENVIRONMENTALREPORT2016no.
(1)-1Costofpollutionprevention(1)-2Globalenvironmentalconservationcosts(1)-3MeasurestosavelaborandenergyBasisofpreparationBreakdownENVIRONMENTALREPORT201604ENVIRONMENTALMANAGEMENT8.
2289970.
9250616.
9+78-1.
8+0.
5+18+0.
1-81-3.
1-2.
01160.
62.
174+8.
0-15.
4+4.
6+4.
5[thousandm3][thousandm3][t-CO2][t][t][thousandunits][thousandunits][thousandkWh][thousandm3][thousandm3][t-CO2][t][t][thousandunits][thousandunits][kWh/t]m3/tm3/t[kg-CO2/t][%][%][%][%]CitygasconsumptionWaterconsumptionCarbondioxideemissionsCODemissionsContentoftheeffectIndexenvironmentalperformanceIndex(amount)Year-on-yearIndex(basicunit)Year-on-year(1)EffectcorrespondstothebusinessareacostsEffectonresourcesinvestedinbusinessactivitiesEffectontheenvironmentalimpactandwasteemissionsgeneratedbybusinessactivitiesEffectonthegoodsandservicesgeneratedbybusinessactivities(2)EffectcorrespondstotheupstreamanddownstreamcostsEnvironmentalconservationeffectsinFY2015ENVIRONMENTALACCOUNTINGFORFY201502ENVIRONMENTALREPORT2016no.
1,560[thousandkWh]TotalemissionsofindustrialwasteElectricalpowerconsumptionReuseofcontainersPlasticcontainersReuseofcontainersPlasticdrumsENVIRONMENTALREPORT201605ENVIRONMENTALCONSERVATIONENVIRONMENTALIMPACTASSOCIATEDWITHBUSINESSACTIVITIES03ENVIRONMENTALREPORT2016no.
ContainerrecyclingInputBusinessactivityflowOutputDesignResearchanddevelopmentProcurementofrawmaterialsProductionProducts13,400tSalesReturngoodsContainercollectionRecycleProductdisposalReuseAmountofenergyusedElectricity:LPgas:Amountwaterused:703,000kWh109m35,100m3AmountofenergyusedElectricity:Citygas:Amountofwaterused:755,000kWh8,200m323,000m3Amountofcontainerspurchased20Lplasticcontainers:200Lplasticdrums:97,000containers16,000drums[Amountofresourcesinput]6,700t138t[Operatingactivities]Amountofenergyused20Lplasticcontainers:200Lplasticdrums:61,000containers6,900drums[Resourcerecycling]materials:1.
5tReuse(Containerrecycling)Amountofrawmaterialsspent(estimate):Ofwhich,amountofPRTR-regulatedchemicalsubstances:Vehiclefuel:Electricity:28.
5kL102,000kWhAmountofCO2emissions:882tAmountofdisposal:1.
9tAmountofCO2emissions:115tAmountofwastewater:COD:Disposalvolumeoffinalwaste:20,000m30.
92t196t20Lplasticcontainers:200Lplasticdrums:23,500containers1,400drumsENVIRONMENTALREPORT201606ENVIRONMENTALCONSERVATIONElectricityconsumptionAmountofwastewater0100200300400500600700800FY2015FY2014FY2013FY2012FY20110246810121416010203040506070800.
00.
20.
40.
60.
81.
01.
21.
41.
6CHANGESINENVIRONMENTALPERFORMANCE03ENVIRONMENTALREPORT2016no.
ElectricityconsumptionInFY2015,plantsconsumed755,000kWhofelectricity,a10%increaseof69,000kWhcomparedwithFY2014.
Sincetheproductionvolumehasdecreasedslightly,theconsumptionperunitofrawmaterialincreasedby13%.
AmountofwastewaterPlantsareusingwaterasonekindofrawmaterial.
Otherthanthat,alotofwaterisusedforactivitiessuchascleaningproductionequipment.
Alsoinordertopromotetheeffectiveuseofwaterresources,wehavebeenworkingtoenhancemanufacturingoperations,equipmentcleaningmethods,etc.
TheamountofwastewaterinFY2015was14.
6km3,aslightincreaseofabout0.
4km3comparedwithFY2014,anditcanbesaidthattherewasnochangeinthisarea.
ActivitiesrelatedtothereuseofcontainersWepromotethereuseofcontainersinordertoavoidwastingresourcesandtomakeeffectiveuseofthem.
Themaincontainersweuseare20-literplasticcontainersand200-literplasticdrums.
Weoutsourceworktocollectemptycontainersaftertheproducthasbeenusedbyourcustomers,andweseparatetherecoveredcontainersintothosethatcanandcannotbereusedateachFactory.
Wecleanplasticcontainersourselves,andwecleansomeoftheplasticdrumsandoutsourcethecleaningworkfortherest,andwerecyclethem.
Theaccompanyinggraphshowschangesinthenumberofplasticcontainersandplasticdrumsthatwecollectedandreused.
Thecollectionratesoftheplasticcontainersandplasticdrumswere49.
8%and36.
0%,respectively,inFY2015,adecreaseof9.
6%and6.
5%fromFY2014.
AbsoluteamountPrimaryunitAbsoluteamountPrimaryunitFY2015FY2014FY2013FY2012FY2011Absoluteamount[thousandkWh]Absoluteamount[thousandkm3]Primaryunit[kWh/t]Primaryunit[m3/t]ENVIRONMENTALREPORT201607ENVIRONMENTALCONSERVATIONProperdisposalofwastes03ENVIRONMENTALREPORT2016no.
TheamountofwastegeneratedinFY2015was250tons,a24%decreasefromFY2014.
Amainfactorinthedecreaseisthatplantsreducedtheamountofdefectiverawmaterialsandproducts,whichresultedinadecreasedamountofwastegenerated.
Plasticcontainers,plasticdrums,pallets,etc.
thatcannolongerbereusedintheplantshavebeenrecycledasplasticsinceFY2008.
Inwayslikethis,wearemakingeffortstoreducetheamountofwastewetreat.
Inaddition,wearemakingeffortstoseparatemetalsandsellthemasavaluableresource.
Oftheamountofwastegenerated,theamountofrecyclablewastewascomparabletotheamountgeneratedinFY2014.
Otherthanthis,thewastefromindividualofficesisseparatedbasedontheseparationrulesofeachoffice.
ThefinalvolumeofwastedisposedofinFY2015was196tons,a29%decreasefromFY2014.
Lesswastewasgeneratedfromplantsandthisdirectlyresultedinadecreasedamountofwastethatwasdisposedof.
Wewillcontinuemakingeffortstoreducetheamountofwaste,whileaimingtothoroughlysortanywastegenerated.
Wewillalsostrengtheneffortsforfurtherrecyclingandstrivetoreducethevolumeofwastedisposedof.
Emissionsofwasteplastics,metalsEmissionsofwasteacidsandalkalis020406080100050100150200250WasteplasticMetalsAcidwasteAlkaliwaste0204060801001201401600246810121416NumberofplasticcontainersNumberofplasticdrumsRecoveredReusedRecoveredReusedFY2015FY2014FY2013FY2012FY2011FY2015FY2014FY2013FY2012FY2011FY2015FY2014FY2013FY2012FY2011FY2015FY2014FY2013FY2012FY2011Amountofwaste[t]Amountofwaste[t]Numberofitems[thousanditems]Numberofitems[thousanditems]ENVIRONMENTALREPORT201608ENVIRONMENTALCONSERVATIONWerecognizethatenvironmentalprotectionisanimportantissue,andwewillcontinuetobeactivelyengagedinenvironmentalprotectionactivitiesinthefuture.
MANAGEMENTOFCHEMICALSUBSTANCES03ENVIRONMENTALREPORT2016no.
ManagementofchemicalsinproductsWehaveestablishedasystemtomanagechemicalsinproductscoveringfromthepurchaseofrawmaterialstotheshipmentofproductstopreventproductsfrombeingcontaminatedwithprohibitedchemicals.
WeareimprovingtheoperationsofthesystembasedontheManagementStandardforChemicalsinProductswhichwasrevisedinDecember2015.
Wearestrivingtoreinforcethesystemsothatwecanfurtherimprovethemanagementofchemicalsinproductsbyhavingplantsandsuppliersinvolvedinthisarea.
PRTRAmongthechemicalsweusedinFY2015,19chemicalsand140tonsofthemwerePRTRsubstances.
Weareusingthemwhileproperlymanagingthematplantsandresearchfacilities.
ENVIRONMENTALREPORT201609http://www.
mec-co.
com/en/
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