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CONTAIN-ITPlusDoublecontainmentsystemforindustrialapplicationsForyourdoubleprotectionGFPipingSystems2PipesFittingsValvesOnesolutionprotectsyoutwiceThesystemAllyouneedfromonesourceCONTAIN-ITPlusisideallyadaptedtoyourneeds.
Weoffermorethanreliableandinnovativeproductstoourcustomers.
Wealsosupplytailor-madesolutionsfromonesource.
Withacomprehensivesystemsolution,GFPipingSystemsprovidestherightfitandqualityformanyindustrialapplicationsandprojectsworldwide.
Thevarietyofpipes,fittings,valvesaswellasjointingtechnologiesintheCONTAIN-ITPlusportfolioisasdiverseasourcustomersandtheirindividualchallenges.
ChemicalresistanceOurSpecialistsofferindividualsupportandadviceinselectingtherightmaterialforthecorrespondingrequirementsofchemicalresistance.
StaticofevidencecalculationWhileplanningcontainmentpipingsystemsthematerialcharacteristicsmustbeconsideredinconjunctionwithwork-relatedandexternaleffects.
Suchinfluencingfactorscanleadtomechanical,thermalandchemicalstress.
Thesestressesandconsequencesmustbecalculated.
Individuality-fromtheplanningstageThereliable,corrosion-resistantdoublecontainmentsystemforhighlydiverseindustrialapplicationsprotectsyourenvironment.
Wearededicatedtodesigning,manufacturingandmarketingproductsinsuringgreatestpossiblesafetyforyouremployees,wheneverenvironmentallyhazardousmedianeedtobeconveyed.
Customersrelyonour30+yearsexperienceindoublecontainment,ourstate-of-the-artproductiontechnologyandourglobalpresencewithaworldwideserviceandtrainingoffering.
GFPipingSystemsintroducedtheCONTAIN-ITPlusplasticpipingsystem,whichoffersincreasedsafetytoeliminatetheaccidentriskandtakesaccountofthemoreandmorerestrictivelegalrequirements.
Inthiswaywecanoptimizeenvironmentalprotectioninthisarea.
CONTAIN-ITPluswarrantsamaximumprotection,reliabilityandperformance.
Itistheidealandfuture-orientedchoicetominimizepersonalandenvironmentalrisksforanychallengingapplicationontheindustrialfield.
3LeakdetectionJointingtechnologyCustomizingandtrainingCompletesystemrangeSimpledesignforfastandeasyassemblyAvailableinanumberofplastics(PP,PE,PVDF,PVC-U,PVC-C)IncludesrangeofvalvesandautomationWorldwideservice:Customizing,machinerentalpool,trainingandsalessupportTotalplasticsolutionCorrosion-freeUVandweatherresistantGoodchemicalresistance(choiceofmaterial)GoodtemperatureresistanceSmoothinternalsurfaceLowweightandeasyhandlingJobsafetyPersonnelandenvironmentprotectionSuitableforvisualinspectionandidentificationAdaptableleakdetectionsystemSystemlifetimewarranty*MainbenefitsTechnicaldocumentationOurextensiveknow-howisfullydocumentedindetailinourtechnicalmanuals,planningfundamentalsandapplicationguides.
Trainingcoursesandon-sitetrainingsOfferingawiderangeoftrainingcoursesweprovideparticipantsanexcellentopportunitytogainconfidenceinworkingwithourproductsandprovenjointingtechnologies.
TechnicalsupportTechnicalsupportsuchasmaterialselectionisakeyfactorforthesuccessfulinstallation.
Ateamofexpertsisavailableforindividualsupportallaroundtheworld.
CADlibraryThefreelyavailabledatabasecomprisesover30000drawingsaswellastechnicaldataforourcustomers.
Diverseformatsareavailable.
OnlineandmobilecalculationtoolsOurnumerousonlineandmobilecalculationtools,availableinmanydifferentlanguages,supportourcustomersinconfiguringandcommissioningourproducts.
CustomizingThefocusofourworldwidelocatedcustomizingteamsismanufacturingindividualpartsforspecialsystems.
Standardizedprocessesguaranteethehighestlevelofquality.
toinstallation*Detailedinformationregardingthewarrantycanbefoundunder:www.
gfps.
com-PlanningFundamentals4ForhighestdemandsThetechniqueCONTAIN-ITPluspipingsystemsareusedtominimizerisktopeople,environmentandequipment.
Regulationsalreadyineffectorgovernmentalordinancescandictatedoublecontainmentsystems.
GFPipingSystemswarrantsexcellentperformanceintheconveyanceofcorrosiveliquidsorhazardousmediainvariousapplications.
LeakdetectionElbow90°PVC-U/PE100PipePE100ELGEFPluscouplerBallvalvewithpneumaticactuationMonitoringpipePVC-U,transparentELGEFPlussaddle5UniquejointingmethodCONTAIN-ITPlusisbasedontheprincipleoftheso-calledinitialjointingoftheinnerpipe.
Withthistechnology,theinnerandouterpipescanbeinstalledseparately.
Thispermitslayingadoublecontainmentpipelineanalogoustoasinglepipeline.
TheDVSguidelines(GermanWeldingSociety)whichstipulatevisualinspectionofeachjointareobservedstrictly.
Takelastjoint"easyTheso-called"lastjoint",whichoccurwitheverychangeofdirectioninothersystemsandwhichusuallyhavetobedoneblind,donotexistwiththismethod.
Afterjointingtheinnerpipe,thereisa30mmgapbetweentheendsoftheouterpipe.
ThisgapservestotesttheinnerpipeaccordingtoDVSguidelines.
ProveninstallationqualityAfterthepressuretestissuccessfullycompletedfortheinnerpipe,thisgapwillbeclosedwithasnapring.
Finally,anELGEFPluscoupleroraEPDMcouplerisplacedovertheringandthepipeends,andthenfusedorscreweddown.
ManualdiaphragmvalveSpacerPP-HOuterpipePVC-U,transparentInnerpipePVDFEPDMcouplerTerminationfittingPVDF/PE100Innovativedoublecontainmentsolution6SystemrangeWithaconstantfocusonmaximumreliabilityandsafety,theCONTAIN-ITPlussystemassuresasustainedhighlevelofproductqualityandoutstandingperformanceinallapplications.
Theclearlydefineddevelopmentandmanufacturingprocessesofourworldwidespecifiedsystemsarecarriedoutonthebasisofallrelevantstandardsandspecifications.
Theyareregularlyauditedandevaluatedtoachievecontinuousimprovement.
CertifiedprocessesaswellasproductapprovalsarepartoftheactiveandsustainablequalitymanagementsystemofGFPipingSystemsandmakeusareliablepartner.
Therefore,withourCONTAIN-ITPlussystemrange,customerscanbeassuredthattheirneedsarecoveredandcomplywithnecessarystandards.
MorethanasystemCONTAIN-ITPlussystemrangeMaterial(inner/outer)Products*do5050637590110125140160180200225280315PNdi(inner/outer)2025324050637590110125140160200225PP-H/PE100Socketfusionfittings10161010Butt-/IR-fusionfittings10161010Ballvalve106Diaphragmvalve106Mechanicaljoint106PE100/PE100Butt-/IR-fusionfittings16161610Ballvalve(Body:PVC-U)166Ballvalve(Body:PP-H)106Mechanicaljoint106PE80/PE100Socketfusionfittings10161010Ballvalve(Body:PVC-U,PP-H)106Mechanicaljoint106PVDF/PE100Socketfusionfittings16161610Butt-/IR-fusionfittings161616101010Ballvalve166Diaphragmvalve106Mechanicaljoint166PVC-U/PE100CementedSocketfittings161616101010Ballvalve166Diaphragmvalve106Mechanicaljoint166PVC-C/PE100CementedSocketfittings16161610Ballvalve166Diaphragmvalve106Mechanicaljoint166Leakdetection*do:dimensionoftheouterpipedi:dimensionoftheinnerpipe7ProfessionalmaterialtechnologyChemicalresistanceat20°C(Applicationscanbeverydependentontheconcentration)PartiallycrystallinethermoplasticsAmorphousthermoplasticsStainlessSteelMediaChemikalienPEPPPVDFPVC-UPVC-C1.
44013161.
4301304OxidizingAcids(HNO3,H2CrO4,H2SO4,etc.
)HNO3<25%oo+++oo25%)HCl<30o-HF<40o-40%)HCOOH<25o-25%pureo-CH3COOH<50o-50%pure+++o-o-C3H4OH(COOH)3o-BasesInorganic(NaOH,KOH,etc.
o++Organic(amine,imidazole,etc.
o-ooSaltsNaCl,FeCl2,FeCl3,CaCl2,etc.
ooHalogensChlorine,bromine,iodine,(nofluorine)--oooo-Fuels/OilsAliphatichydrocarbonsoo++o++AromatichydrocarbonsSolventsChlorinatedhydrocarbons--o--ooKetones++o--++Alcohols+++o-++Estersooo--++AldehydesPhenolsPhenol,Kresol,etc.
ForyouroperationalsafetyChemicalresistancePleasecontactusforhelpinselectingtherightmaterials.
Pleasenote:Theabovelistisonlyintendedasaguidelineanddoesnotreplaceanin-depthreviewofmaterialsuitabilityfortheparticularapplication.
Theinformationisbasedonourexperienceandisstateoftheart.
Thesedataaregeneralindicatorsonly.
Inpractice,however,otherfactorssuchasconcentration,pressureandjointingtechnologymustalsobetakenintoconsideration.
Thetechnicaldataarenotbindingandarenotexpresslywarrantedcharacteristicsofthegoods.
+resistantoconditionallyresistant,pleaseconsultus-notresistantOurspecialteamsofferindividualsupportandadviceinselectingtherightmaterialofinnerpipeforthecorrespondingrequirements.
8ProventechnologiesforyourinstallationJointingmethodsSocketfusionThestrong,fastandeasysolutiontoproduceheavy-dutyconnectionsintheworkshoporonfield.
Weldingmachines/toolsJointcross-sectionJointingtechnologyButtfusionTheeconomicalconnection,especiallyforbiggerdiameters.
FrommanualmachinestofullCNCcontrolversionsincludingtraceabilityfunction.
IR-Plus(Infrared)fusionThefast,repeatableandcleanweldingvianon-contactheating.
Fulltraceabilityoftheweldingprocesswithuserguideline.
ElectrofusionState-of-the-artsemiautomatictechnologycombinedwithalowweightmaketheMSA-Plusmachinesperfectforonsitefusion.
SolventCementingThesimpleandreliablejointing.
Nomachineisneeded,onlygapfillingTangitcementandafewsimpletools.
9Material,applicationandmediumarekeycriteriaforselectingtherightjointingtechnology.
Adiverserangeofinnovativeandintelligentweldingsolutionsenrichedwithglobaltrainingandserviceofferingsinsuresafeconnections.
Asapioneerinthefield,GFPipingSystemshasalwaysbeenplacingahighpriorityondevelopinginnovativejointingtechniquestofulfillspecificrequirements.
Simplicityinapplication,chemicalresistance,thermalstabilityandlong-termweldstrengtharethekeydriversinourjointingtechnologies.
Withaglobaljointingtrainingprogram,internationalmachinerentalandaworldwidenetworkofservicecenters,ourcustomersbenefitfromexpertknow-howandpracticalexperience.
Macro-imageThesolventcementisappliedbyabrushonthepipeendandinthesocketofthefitting.
Aftersofteningthesurfaces,thepipeispushedintothesocket.
Thepipeendandsocketofthefittingareheatedtofusiontemperaturewithcontacttoaheatingbushandaheatingspigot.
Thefusionareasofthecomponentsareheatedtofusiontemperaturewithcontacttotheheatingelementandjoinedcontrolledbypressure.
Thefusionareasofthecomponentsbeingheatedtofusiontemperaturewithoutcontacttotheheatingelementandjointedbycontrolleddistance.
TechnicalcharacteristicsThefusionareasofthepipeandelectrofusionfittingoverlapandareweldedbyresistancewiresinsidethefitting(heatingcoils)whichareheatedupbyelectricalenergy.
10ApplicationKnow-howSewagetreatmentplantinNeckarsulmReferencecaseTreatingwastewaterinmunicipalsewageplantsinvolvesachemicalprecipitationprocesstoremovephosphatesfromthewastewater.
InthisprocessatthesewageplantinNeckarsulm,treatmentcapacity200,000PA,iron(III)chlorideandsodiumaluminateareusedasprecipitatingagents.
Theprecipitantsaremeteredoutandcontrolledviaanalyzersintheoutletoftheactivationtanks.
Theprecipitationreactionthereforetakesplaceonthewaytoandinthesecondarysedimentationbasinsthemselves.
Thedifficulttodissolvemetal-phosphorouscompounds(ironandaluminumphosphates)areremovedwiththesurplussludgefromthesecondarysedimentationbasinsandconductedtofurtherprocesssteps.
Forthispurpose,twonewdosingstationswithdouble-walledstoragetankswereinstalledintheNeckarsulmsewageplant.
Thestoragetankfillingpipes,thepipelinesfromthetankstothedosingstationandthepipestotheactivationtanks,whichareoftenlocatedunderground,wereinstalledwiththedoublecontainmentpipingsystemCONTAIN-ITPlus.
11WhydoublecontainmentInhazardousgoodsdesignation,iron(III)chlorideiscategorizedasharmfultohealthandsodiumaluminateascaustic.
Responsiblecompaniestodaydemandthehighestlevelofsafetyintheirplants,buildingthemaccordingtotherequirementsofWaterResourcesActandTechnicalRulesforWater.
Fluidsthatleakuncontrollablycanharmplantequipment,ourenvironmentorpeople.
Withthedoublecontainmentpipingsystemleaksarecontainedandindicatedrapidlyandreliablybyaleakmonitoringdevice.
LeakdetectionLeaksareusuallymonitoredwithfluidsensorsatthelowestpointofthepipelineorinthedesignatedcollectiontank.
Theterminationfitting,whichclosesoffthemonitoringspacebetweentheouterandinnerpipeismountedpressure-resistantwithasealingring,andsupportsconnectionwitha"connectionthread.
MaterialandjointingtechnologyThematerialPE100wasusedfortheinnerandtheouterpiping.
ThePEinnerpipeisjoinedwithsocketfusion(heatingelementmandrel)andthecontainmentpipewithelectro-socketfusionfromourELGEFPlusprogram.
Bothjointingtechnologiesarestandardconnectionsmadewithconventionalfusionmachines.
Theseparatejointingofinnerandouterpipeallowsperformingaleaktestonthemedia-conveyingpipepriortoclosingtheouterpipe.
Thefusionjointscanbecheckedastheyaremade.
Thedoublecontainmentpipingsystemisthereforeconstructedsimilarlytoasinglepipesystem.
InstantleakdetectionLegalcomplianceOptimalprotectionofpeople,equipmentandourenvironmentProductionsafetyMinimizeriskBenefitsataglanceSewagetreatmentplantinNeckarsulmGermanyGFPipingSystemsWorldwideathomeOursalescompaniesandrepresentativesensurelocalcustomersupportinover100countries.
Thetechnicaldataarenotbinding.
Theyneitherconstituteexpresslywarrantedcharacteristicsnorguaranteedpropertiesnoraguaranteeddurability.
Theyaresubjecttomodification.
OurGeneralTermsofSaleapply.
700.
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627GFDO_6386_4(11.
14)GeorgFischerPipingSystemsLtdCH-8201Schaffhausen/Switzerland,2014www.
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