movingfusioncharts

JSCOMETOperationManualThankyouforpurchasingtheJS-COMET.
Readtheseinstructionsthoroughlyforproperuseofthismachine.
Makesuretoread"SafetyNotes"beforeyouusemachine.
Thisinformationprotectsyoufrompossibledangersduringuse.
ApolloSeikoLtd.
Rev.
1.
04EPage2of48SafetyNotesThismanualincludestheimportantinformationtousemachinesafely.
Thisalsoincludesusefulinformationtopreventsavoidinginjuryordamagingproperty.
PleasereadthismanualcarefullypriortoconnectingoroperatingtheJSCOMET.
.
Keepthismanualnearbythemachineallthetime.
SupplyonlyspecifiedvoltageDonotconnecttoapowersupplygreaterthanthespecifiedvoltage.
Ifnot,electricalshockand/ordamagetotheunitmayoccur.
Makesurethattheelectricaloutletisproperlygrounded.
Iftheoutletisnotproperlygrounded,electricalshockand/ordamagetotheunitmayoccur.
WorkingambienttemperatureandrelativehumidityThismachinehavebeendesignedtousebetween0℃~40℃、10%~90%.
Donotusethismachineundertheconditionexceedinghere-in.
HandlewithcareThismachineisdesignedtousesolderfeederandheatingironforsoldering.
Ifyoutouchaheatedsolderingiron,itwillburnyourself.
So,makesuretheironiscooldownbeforeyouaretouchingitforreplacingtheironcartridge.
Pleasehandlethismachinewithcare.
Ifyoudropormakeabigimpact/vibration,itmaycausemalfunction.
IfyoudonotusethemachineforalongtimePleaseturnoffthepower,removethepowercableandkeepitindryandcoolplace.
IfyounotemalfunctiononmachineIfthemachinebecomeamalfunction,turnoffthepowerimmediatelyandcontactadealeryoupurchasedmachinefrom.
ImmunityfromresponsibilityWedotakeNOresponsibilityonadamagecausedbymisuse,mistake,accident,usesinabnormalconditionornaturaldisastersuchasanearthquake,afireetc.
WedotakeNOresponsibilityoncontingencyloss(Businessloss、Businessstop)causedbymachinestop.
WedotakeNOresponsibilityonalosscausedbytheoperationnotmentioningonthismanual.
WedotakeNOresponsibilityonalosscausedbyawrongconnectionwithotherequipment.
IfforanyreasontheinternalcircuitryistamperedwithalteredorrepairedwithoutwrittenconsentofApolloSeiko,thewarrantyisnullandvoid.
Thecustomerisallowedtomakenecessarytoolingadjustment,replacesolderirontipsandmakeanynecessaryadjustmentstothetemperaturecontroller.
Page3of48IndexSafetyNotes.
2Index31.
Dimensions42.
SummaryofJSCOMET83.
Description.
84.
Preparation115.
Programsetting126.
Initialvalueofsolderingcondition247.
SolderingSystemSettings268.
FunctionAssignmentList(I/O-SYS,I/O-1)349.
Howtosettemperaturecontroller3710.
ZSBfeederadjustmentandalignment4011.
Maintenance4212.
Handlingofirontip4313.
Errorsign4514.
Troubleshooting.
4715.
Howtochangeironcartridge48Page4of481.
DimensionsJS250COMETPage5of48JS350COMETPage6of48JS450COMETPage7of48JS550COMETPage8of482.
SummaryofJSCOMETTheRSP/RSLironunitandZSBfeederarebuilt-inwithJSCOMET.
TheDCSironwillassureverystablesolderingtemperatureandtheZSBwillguaranteezerosolderballsolderingresult.
3.
DescriptionStartbuttonAirpressureadjustingscrewTeachingpendantJSScararobotcontrollerCOMETcontrollerRSP/RSLironunitSolderwirefeederPage9of48DescriptionofCOMETcontroller①TemperaturecontrollerIrontemperaturecanbesetusingthiscontroller.
Tochangethetemperature,refertothepage10-11ofthismanual.
②DatadownloadconnectorTemperaturedatatotracktipcanbedownloadedusingthisconnector.
③IrondownbuttonWhileyoupressthisbutton,theironstaysatsolderingposition.
So,whenyouteachsolderingposition,checkthepositionusingthisbutton.
④SolderfeedforwardbuttonWiresolderisforwardedwhilethisbuttonispressed.
⑤PowerswitchTurnonthepowerswitch.
Then,thescreenchangestogreencolortoshowthemachineisreadytosolder.
Incasethemachineisnotready,checktheairsupplyandtheheaterswitch.
EarthconnectorAirin(diameter6mm)I/OconnectorRS232CConnectorFeedercableconnectorCOMETBackIronunitAirOUTIronconnectorFusebox3APowerinletplugPage10of48DescriptionofRobotandRobotControllerRobotControllerI/O-SYSIfthecontrolBoxisused,connecttothecontrolbox.
Ifnot,connecttoacontrollersuchasPLC.
I/O-1ConnecttoI/OonCOMET/STELLARI/O-SConnectI/O-Sconnectorthatisincludedintherobot.
COM1ForconnectingPC.
COM2ConnecttoRS232ConCOMET/STELLAR.
COM3ForoptionaldeviceMOR-CConnecttoMOR-Rontherobot.
ENC-CConnecttoENC-Rontherobot.
RobotIronUnitConnecttoIRONonCOMET/STELLAR.
FeederUnitConnecttoFEEDERonCOMET/STELLARWhiteAirTubeConnecttothewhitejointonCOMET/STELLARBlackAirTubeConnecttotheblackjointonCOMET/STELLARBlueAirTubeConnecttothebluejointonCOMET/STELLARMOR-RConnecttoMOR-Contherobotcontroller.
ENC-RConnecttoENC-Contherobotcontroller.
MOT-RENC-RIronUnitFeederUnitWhiteAirTubeBlackAirTubeBlueAirTubeWiringDiagramRobotRobotControllerCOMET/STELLARACI/O-1I/O-SYSI/O-SENC-CMOT-CCOM1COM2COM3PowerSourceSwitchPage11of484.
Preparation4.
1Howtosetsolderwire1)Removethetubeandpullsolderwirethroughfirst.
Thenattachthesoldertube.
2)Setthesolderwireasperthediaggram.
Andmakesuretosetsolderwireontheshortagesensor.
3)Ifthereleaseleverisupperposition,thecuttingblade/pinchrollerdoesnotfeedasolderwire.
So,whenyouwouldliketofeedthewire,putdowntheleaverbefore.
4.
2HowtoadjustRSPironunit4)Solderwirefeedingpositioncanbeadjusted.
Upperadjustingscrew:UpdowndirectionLoweradjustingscrew:Sidewaydirection5)Ironupdownspeedcanbeadjustedbyturningscrewsafterundoingnut.
Upperblackscrew:RaisingspeedLowerwhitescrew:Godownspeed6)Secondsolderfeedingpositioncanbealteredbymovingthisscrew.
Adjustingthescrewposition,Firstsolderwirecanbeputbetweentheirontipandasolderpattern.
Moveittolower:Thesamefeedingpositions.
Moveittoupper:Thesecondfeedingpositionbecomehigherandthefirstsolderwouldbemeltdownbetweentheirontipandasolderpattern.
(1)(2)(3)Page12of485.
Programsetting5.
1.
PointSolderingUsingJOGkeytomoveironcartridgeuntilthe"Pointsoldering"point.
PressENTER.
Selectthetype"PointSoldering"bySELkey.
PressENTER.
Enterconditionnumber1-100.
Note:100conditionscanbeselected.
Donotenterthesamenumberastheslidesolderingcondition.
PressENTER.
Thepointsolderinghasbeenregisteredandthenextpointscreenisdisplayed.
Program1P1X0mmY0mmZ0mmR0degFUNCJOGMDIINITSelectPointType1/4PointSolderingPointSoldering(NoUp)StartofLineSolderingLinePassingArcPointEndofLineSolderingStartofEasyLineSolderingEasyLinePassingArcPointEndofEasyLineSolderingPreSolderCleaningPointEnteranumberConditionNumber1DELCOPYNEWLISTVIEWProgram1P2X0mmY0mmZ0mmR0degFUNCJOGMDIINITPage13of485.
2.
PointSoldering(NoUp)UsingJOGkeytomoveironcartridgeuntilthe"PointSoldering(NoUp)"point.
PressENTER.
Selectthetype"PointSoldering(NoUp)"bySELkey.
PressENTER.
Enterconditionnumber1-100.
Note:100conditionscanbeselected.
Donotenterthesamenumberastheslidesolderingcondition.
PressENTER.
Thepointsolderinghasbeenregisteredandthenextpointscreenisdisplayed.
Program1P1X0mmY0mmZ0mmR0degFUNCJOGMDIINITSelectPointType1/4PointSolderingPointSoldering(NoUp)StartofLineSolderingLinePassingArcPointEndofLineSolderingStartofEasyLineSolderingEasyLinePassingArcPointEndofEasyLineSolderingPreSolderCleaningPointEnteranumberConditionNumber1DELCOPYNEWLISTVIEWProgram1P2X0mmY0mmZ0mmR0degFUNCJOGMDIINITPage14of485.
3StartofLineSolderingSlidesolderingprogramrequiresbothstartingpointandendpoint.
UsingJOGkeytomoveironcartridgeuntilthe"startoflinesoldering"point.
PressENTER.
Selectthetype"StartofLineSoldering"bySELkey.
PressENTER.
Enterconditionnumber1-100.
Note:100conditionscanbeselected.
Donotenterthesamenumberasthepointsolderingcondition.
PressENTER.
Entertheslidelinespeed.
(Normally3-10mm/secsettingisrecommended.
)PressENTER.
Thestartoflinesolderingpointhasbeenregisteredandthenextpointscreenisdisplayed.
Program1P1X0mmY0mmZ0mmR0degFUNCJOGMDIINITSelectPointType1/4PointSolderingPointSoldering(NoUp)StartofLineSolderingLinePassingArcPointEndofLineSolderingStartofEasyLineSolderingEasyLinePassingArcPointEndofEasyLineSolderingPreSolderCleaningPointProgram1P2X0mmY0mmZ0mmR0degFUNCJOGMDIINITEnteranumberConditionNumber1DELCOPYNEWLISTVIEWEnteranumberLineSpeed10mm/sDELCOPYNEWLISTVIEWPage15of485.
4PasspointofLinesolderingUsingJOGkeytomoveironcartridgeuntilthe"passpointoflinesoldering".
PressENTER.
Selectthetype"LinePassing"bySELkey.
PressENTER.
Entertheslidelinespeed.
(Normally3-10mm/secsettingisrecommended.
)PressENTER.
Thepasspointoflinesolderinghasbeenregisteredandthenextpointscreenisdisplayed.
Program1P1X0mmY0mmZ0mmR0degFUNCJOGMDIINITSelectPointType1/4PointSolderingPointSoldering(NoUp)StartofLineSolderingLinePassingArcPointEndofLineSolderingStartofEasyLineSolderingEasyLinePassingArcPointEndofEasyLineSolderingPreSolderCleaningPointEnteranumberLineSpeed10mm/sDELCOPYNEWLISTVIEWProgram1P2X0mmY0mmZ0mmR0degFUNCJOGMDIINITPage16of485.
5ArcpointofLinesolderingUsingJOGkeytomoveironcartridgeuntilthe"arcoflinesolderingpoint".
PressENTER.
Selectthetype"ArcPoint"ofLineSolderingbySELkey.
PressENTER.
Entertheslidelinespeed.
(Normally3-10mm/secsettingisrecommended.
)PressENTER.
Thearcpointoflinesolderinghasbeenregisteredandthenextpointscreenisdisplayed.
Program1P1X0mmY0mmZ0mmR0degFUNCJOGMDIINITSelectPointType1/4PointSolderingPointSoldering(NoUp)StartofLineSolderingLinePassingArcPointEndofLineSolderingStartofEasyLineSolderingEasyLinePassingArcPointEndofEasyLineSolderingPreSolderCleaningPointEnteranumberLineSpeed10mm/sDELCOPYNEWLISTVIEWProgram1P2X0mmY0mmZ0mmR0degFUNCJOGMDIINITPage17of485.
6EndofLinesolderingUsingJOGkeytomoveironcartridgeuntilthe"endoflinesoldering"point.
PressENTER.
Selectthetype"EndofLineSoldering"bySELkey.
PressENTER.
Theendoflinesolderingpointhasbeenregisteredandthenextpointscreenisdisplayed.
5.
7SartofEasyLineSolderingRefertothe5.
3StartofLineSolderingandfollowthesameprocedure.
5.
8EasyLineSolderingRefertothe5.
4PasspointofLinesolderingandfollowthesameprocedure.
5.
9ArcPointofEasyLineSolderingRefertothe5.
5ArcpointofLinesolderingandfollowthesameprocedure.
5.
10EndofEasyLineSolderingRefertothe5.
6EndofLinesolderingandfollowthesameprocedure.
Program1P1X0mmY0mmZ0mmR0degFUNCJOGMDIINITSelectPointType1/4PointSolderingPointSoldering(NoUp)StartofLineSolderingLinePassingArcPointEndofLineSolderingStartofEasyLineSolderingEasyLinePassingArcPointEndofEasyLineSolderingPreSolderCleaningPointProgram1P2X0mmY0mmZ0mmR0degFUNCJOGMDIINITPage18of485.
11PreSolderItcanbeusedatsolderfeedingbeforecleaningironcartridgeandatpresolderingafterthecycle.
UsingJOGkeytomoveironcartridgeuntilthe"presolder"point.
PressENTER.
Selectthetype"PreSolder"bySELkey.
PressENTER.
Enterconditionnumber1-100.
Note:100conditionscanbeselected.
Donotenterthesamenumberastheslidesolderingcondition.
PressENTER.
Thepresolderpointhasbeenregisteredandthenextpointscreenisdisplayed.
Program1P1X0mmY0mmZ0mmR0degFUNCJOGMDIINITSelectPointType1/4PointSolderingPointSoldering(NoUp)StartofLineSolderingLinePassingArcPointEndofLineSolderingStartofEasyLineSolderingEasyLinePassingArcPointEndofEasyLineSolderingPreSolderCleaningPointEnteranumberConditionNumber1DELCOPYNEWLISTVIEWProgram1P2X0mmY0mmZ0mmR0degFUNCJOGMDIINITPage19of485.
12CleaningpointThepointandconditionofair-blowingironcartridgecanbeset.
UsingJOGkeytomoveironcartridgeuntilthe"cleaningpoint".
PressENTER.
Selectthetype"CleaningPoint"bySELkey.
PressENTER.
Enterrequiredcleaningairblowtime.
(0.
2~0.
3secisrecommended.
)PressENTER.
Thecleaningpointhasbeenregisteredandthenextpointscreenisdisplayed.
Program1P1X0mmY0mmZ0mmR0degFUNCJOGMDIINITSelectPointType1/4PointSolderingPointSoldering(NoUp)StartofLineSolderingLinePassingArcPointEndofLineSolderingStartofEasyLineSolderingEasyLinePassingArcPointEndofEasyLineSolderingPreSolderCleaningPointEnteranumberCleaningtime0.
2secDELCOPYNEWLISTVIEWProgram1P2X0mmY0mmZ0mmR0degFUNCJOGMDIINITPage20of485.
13CleaningStartpointUsingJOGkeytomoveironcartridgeuntilthe"cleaningstartpoint".
PressENTER.
Selectthetype"CleaningStartPoint"bySELkey.
*Page2isdisplayedbySHIFT+CURSOR↓key.
PressENTER.
Entertheslidelinespeed.
(Normally3~10mm/secsettingisrecommended.
)Thecleaningstartpointhasbeenregisteredandthenextpointscreenisdisplayed.
Program1P1X0mmY0mmZ0mmR0degFUNCJOGMDIINITSelectPointType2/4CleaningStartPointCleaningEndPointSpongeCleaning(CW)SpongeCleaning(CCW)StartofSpongeCleaningEndofSpongeCleaningBrushCleaningStartofBrushCleaningEndofBrushCleaningCallProgramPTPPointPTPEvasionPointEnteranumberLineSpeed10mm/sDELCOPYNEWLISTVIEWProgram1P2X0mmY0mmZ0mmR0degFUNCJOGMDIINITPage21of485.
14CleaningEndPointUsingJOGkeytomoveironcartridgeuntilthe"endoflinecleaningpoint".
PressENTER.
Selectthetype"CleaningEndPoint"bySELkey.
*Page2isdisplayedbySHIFT+↓key.
PressENTER.
Thecleaningendpointhasbeenregisteredandthenextpointscreenisdisplayed.
Program1P1X0mmY0mmZ0mmR0degFUNCJOGMDIINITSelectPointType2/4CleaningStartPointCleaningEndPointSpongeCleaning(CW)SpongeCleaning(CCW)StartofSpongeCleaningEndofSpongeCleaningBrushCleaningStartofBrushCleaningEndofBrushCleaningCallProgramPTPPointPTPEvasionPointProgram1P2X0mmY0mmZ0mmR0degFUNCJOGMDIINITPage22of485.
15CallProgramThisprogramcanrunthecreatedprogram.
Also,thenumberofintervalforCallprogramoperationcanbeset.
UsingJOGkeytomoveironcartridgeuntilthe"CallProgram"point.
PressENTER.
Selectthetype"CallProgram"bySELkey.
*Page2isdisplayedbySHIFT+↓key.
PressENTER.
Enterthedesiredprogramnumber.
PressENTER.
Enteraintervalnumber.
(*Initialvalue:1)PressENTER.
Thecountisupdatedattheendofonecycle(Nodisplay),alsoitisupdatedwhentheprogramisstoppedonthewaysuchaserror.
Aftrepoweron,emergencystoporafteropreationmodeisswitched,CallProgramisalwayscarriedoutinthe1stcycle.
Thecountisclearedafterpower-offoroperationmodeisswitched.
e.
g)Cleaningintervalis"3".
Thethreecyclesend,thenCallProgramiscarriedoutatthe4thcycle.
The4thcycleiscountedasonecycle,sothenextCallProgramiscarriedoutat7thcycle.
Program1P1X0mmY0mmZ0mmR0degFUNCJOGMDIINITSelectPointType2/4CleaningStartPointCleaningEndPointSpongeCleaning(CW)SpongeCleaning(CCW)StartofSpongeCleaningEndofSpongeCleaningBrushCleaningStartofBrushCleaningEndofBrushCleaningCallProgramPTPPointPTPEvasionPointEnteranumberProgramNumber255EnteranumberCallInterval1Page23of485.
16PTPEvasionpointItcanbeusedinordertoevadesuchasobstacleonthemovinglineofironcartridge.
UsingJOGkeytomoveironcartridgeuntilthe"PTPEvasionpoint".
PressENTER.
Selectthetype"PTPEvasionPoint"bySELkey.
*Page2isdisplayedbySHIFT+CURSOR↓key.
PressENTER.
TheEvasionpointhasbeenregisteredandthenextpointscreenisdisplayed.
*Ironcartridgealwaysmovestheshortestdistancebetweenthecoordinates.
SetmorethanonePTPevasionpointasnecessary.
Program1P1X0mmY0mmZ0mmR0degFUNCJOGMDIINITSelectPointType2/4CleaningStartPointCleaningEndPointSpongeCleaning(CW)SpongeCleaning(CCW)StartofSpongeCleaningEndofSpongeCleaningBrushCleaningStartofBrushCleaningEndofBrushCleaningCallProgramPTPPointPTPEvasionPointProgram1P2X0mmY0mmZ0mmR0degFUNCJOGMDIINITPage24of486.
InitialvalueofsolderingconditionThreetypeofsolderingconditioncanbeselected.
Thefollowinginitialsettingcanbechangedusingtheteachingpendant.
WK1-500InitialsettingAdjustablerangePointsoldering1stAmount7.
0mm0-99.
9mm1stFeedSpeed15.
0mm/s1-50.
0mm/s1stRev.
Amount3.
0mm0-99.
9mm1stRev.
Speed50.
0mm/s1-50.
0mm/sPre-HeatTime0.
5sec0-9.
9sec2ndAmount7.
0mm0-99.
9mm2ndFeedSpeed10.
0mm/s1-50.
0mm/s2ndRev.
Amount3.
0mm0-99.
9mm2ndRev.
Speed50.
0mm/s1-50.
0mm/sHeatingTime1.
0sec0-9.
9sec3rdAmount0.
0mm0-99.
9mm3rdFeedSpeed10.
0mm/s1-50.
0mm/s3rdRev.
Amount0.
0mm0-99.
9mm3rdRev.
Speed50.
0mm/s1-50.
0mm/sWK1-500InitialsettingAdjustablerangeSlidesoldering1stAmount7.
0mm0-99.
9mm1stFeedSpeed15.
0mm/s1-50.
0mm/s1stRev.
Amount3.
0mm0-99.
9mm1stRev.
Speed50.
0mm/s1-50.
0mm/sPre-HeatTime0.
5sec0-9.
9sec2ndAmount110.
0mm0-99.
9mm2ndFeedSpeed115.
0mm/s1-50.
0mm/s2ndAmount20.
0mm0-99.
9mm2ndFeedSpeed215.
0mm/s1-50.
0mm/s2ndAmount30.
0mm0-99.
9mm2ndFeedSpeed315.
0mm/s1-50.
0mm/s2ndAmount40.
0mm0-99.
9mm2ndFeedSpeed415.
0mm/s1-50.
0mm/sSolderstartpooltime0.
0sec0-9.
9sec2ndRev.
Amount3.
0mm0-99.
9mm2ndRev.
Speed50.
0mm/s1-50.
0mm/sHeatingTime0.
0sec0-9.
9secPage25of48Aboutthe2ndRev.
AmountofSlidesolderingItispossibletochangethesolderingspeedandamountuptothreetimes.
Thisisagoodfunctiontosoldervariouspinsize.
Ifthesolderingamountisnotenoughatthe1stamount,increasetheamountformthe2ndamounton.
Whenitisnotneeded,settheamount"0"fromthe2ndamounton.
UsefulfunctionwiththeteachingpendantTeachingscreeninJOGmode:KeyAction0Thesolderironwillgodownwhilethiskeyispressed.
1Thesolderironwillgodownifthiskeyispressedonce.
Toraise,press"0"or"2"keyagain.
3Thesolderwirefeedforwardwhilethiskeyispressed.
4Themachineblowsanairwhilethiskeyispressed.
6Thesolderwirefeedreversewhilethiskeyispressed.
9Onetouchlongsolderwirefeedingkey.
Setlength(e.
g.
600mm)isfedwithonetouchkeypressing.
Settingdisplayscreen:KeyActionGoThemachinemovestothedisplayedposition.
F4Themachinemovestothedisplayedpositionanddothesolderingwiththeenteredcondition.
WK1-500InitialsettingAdjustablerangeEasySlidesoldering1stAmount7.
0mm0-99.
9mm1stFeedSpeed15.
0mm/s1-50.
0mm/s1stRev.
Amount3.
0mm0-99.
9mm1stRev.
Speed50.
0mm/s1-50.
0mm/sPre-HeatTime0.
5sec0-9.
9sec2ndFeedSpeed15.
0mm/s1-50.
0mm/sSolderstartpooltime0.
0sec0-9.
9secSolderendpooltime0.
0sec0-9.
9sec2ndRev.
Amount3.
0mm0-99.
9mm2ndRev.
Speed50.
0mm/s1-50.
0mm/sHeatingTime0.
0sec0-9.
9secPage26of48SolderingSystemSettingsEnteranumberIronShotCounter100007.
SolderingSystemSettings7.
1IronShotCounterWhenthepresentvalueofthecounterreachesthesetironshotcounter,themessageonteachingpendantappearsandabuzzersounds.
Thisisusefulfunctiontoexchangeirontip.
*Factorysetting:"Enable"PressMENUkeyatteachingmode,andselect"SolderingSystemSettings".
Then,select"IronShotCounter"andpressENTER.
Select"Enable"andpressENTER.
Select"IronShotCounterSV"andpressENTER.
.
Enterthemaximumsettingvalue.
*Themaximumsetvalue:99999*Themaximumcountvalue:99999SolderingSystemSettingsIOFunctionAssignmentIronShotCounterDisableCycleCountDisableOneTouchFeedLength0mmAPN05AlarmDisplayDisableTypeofRestartProgramEndTypeofErrorResetSTARTBUTTONFeederCalibration100%ManualFeedSpeed50mm/sIronShotCounterDisableEnableSolderingSystemSettingsIOFunctionAssignmentIronShotCounterDisableIronShotCounterSV10000IronShotCounterReset102CycleCountDisableOneTouchFeedLength0mmAPN05AlarmDisplayDisableTypeofRestartProgramEndTypeofErrorResetSTARTBUTTONFeederCalibration100%ManualFeedSpeed50mm/sPage27of48SolderingSystemSettingsEnteranumberCounterReset0SwitchRunModeProgram1StoppingStartEnableTopofCyclePleasechangeanIronCartridge.
IRONSHOTCOUNTER102/100007.
1.
1IronShotCounterResetHowtoresetIronShotCounterPressMENUkeyatteachingmode,andselect"SolderingSystemSettings".
Then,select"IronShotCounterReset"andpressENTER.
PressCLEARkeytoclearthenumber.
Itshouldbedoneeverytimeafterreplacingtonewironcartridge.
7.
1.
2IronShotCounter(Displayattheoperationmode)IronShotCounterisdisplayedinExternalRunModeorSwitchRunModeasfollows:Duringtheoperationmode,theironshotcounterisupdatedineveryoneshot.
Whenthepresentvalueofthecounterreachesthemaximumironshotcounterpoint,themessageonteachingpendantappearsandabuzzersounds.
(Therobotoperationenablesafterreachingsetvalue.
)Toturnoffthebuzzer,resetthecountercurrentvaluewhilethemachineisstopping.
Becauseironshotcountercheckingisdoneatthetimeoftheprogramend,thecurrentvaluebecomesbiggervaluethanmaximumironshotnumber.
SolderingSystemSettingsIOFunctionAssignmentIronShotCounterDisableIronShotCounterSV10000IronShotCounterReset102CycleCountDisableOneTouchFeedLength0mmAPN05AlarmDisplayDisableTypeofRestartProgramEndTypeofErrorResetSTARTBUTTONFeederCalibration100%ManualFeedSpeed50mm/sSwitchRunModeProgram1StoppingStartEnableTopofCycleIRONSHOTCOUNTER102/10000IronShotCounterPresentvalueIronShotCounterSettingvalueThismessageisdisplayed.
Page28of48SolderingSystemSettingsEnteranumberCycleCountReset07.
2CyclecountThenumberofprogramcyclecanbecounted.
1cycleis1count.
(Itisnotcountedduringthecontinuousoperationmode.
)*Factorysetting:"Enable".
PressMENUkeyatteachingmode,andselect"SolderingSystemSettings".
Then,select"CycleCount"andpressENTER.
Select"Enable".
7.
2.
1CycleCountResetPressMENUkeyatteachingmode,andselect"SolderingSystemSettings".
Then,select"CycleCountReset"andpressENTER.
PressCLEARkeytoresetthenumber.
SolderingSystemSettingsIOFunctionAssignmentIronShotCounterDisableCycleCountDisableOneTouchFeedLength0mmAPN05AlarmDisplayDisableTypeofRestartProgramEndTypeofErrorResetSTARTBUTTONFeederCalibration100%ManualFeedSpeed50mm/sIronShotCounterDisableEnableSolderingSystemSettingsIOFunctionAssignmentIronShotCounterDisableCycleCountEnableCycleCountReset0OneTouchFeedLength0mmAPN05AlarmDisplayDisableTypeofRestartProgramEndTypeofErrorResetSTARTBUTTONFeederCalibration100%ManualFeedSpeed50mm/sPage29of48SwitchRunModeProgram1StoppingStartEnableTopofCycleCycleCount2IRONSHOTCOUNTER102/10000SolderingSystemSettingsEnteranumberOneTouchFeedLength650mm7.
2.
2CycleCount(Displayattheoperationmode)IronShotCounterisdisplayedinExternalRunModeorSwitchRunModeasfollows:DuringExternaloperationmodeorSwitchrunmode,itiscountedatthetimerunningprogramends1cycle,thenitisdisplayedonteachingpendant.
Thecyclecountvalueisnotupdatedduringrobotrunning.
Indicationisreflectedaftertheendoftheprogram.
*Itisnotcountedduringcontinuousoperationmode.
Themaximumsettingnumberofcyclecountis99999,ifit's10000cysles,itbecomes0.
(Thisisrepeated.
)7.
3OneTouchFeedLengthSolderwirecanbefedtothetopofsoldertube.
Itisusefulfunction,whensolderwireisreplaced.
*Initialvalue:"0"PressMENUkeyatteachingmode,andselect"SolderingSystemSettings".
Then,select"OneTouchFeedLength"andpressENTER.
Enterthesamelengthofthesoldertube.
Thesolderwireisfedin20mmshorterthantheenteredlengthtoavoidsolderwireoverrun.
Bypressing9onteachingpendant,thesolderwirecanbefed.
CyclecountvalueSolderingSystemSettingsIOFunctionAssignmentIronShotCounterDisableCycleCountDisableOneTouchFeedLength0mmAPN05AlarmDisplayDisableTypeofRestartProgramEndTypeofErrorResetSTARTBUTTONFeederCalibration100%ManualFeedSpeed50mm/sPage30of487.
4TypeofRestartRestartsettingcanbeselectedincaseofSoldershortage,Solderclogged,Heatererror.
Therearethreetypesofrestartsetting,SamePointRestart,NextPointRestart,ProgramEnd.
*Initialvalue:"ProgramEnd"PressMENUkeyatteachingmode,andselect"SolderingSystemSettings".
Then,select"TypeofRestart"andpressENTER.
Selectrestartingway.
SamePointRestart:Restartingfromthepointthaterroroccurs.
NextPointRestart:Restartingfromthenextpointthaterroroccurs.
ProgramEnd:Backtothehomepositionandprogramends.
7.
5TypeofErrorResetErrorresettingthatisbyStartbuttonontherobotorbyinputtingsignal(I/OSYS)ofexternaldevicecanbeselectedincaseofSoldershortage,SoldercloggedorHeatererroroccurs.
*Initialvalue:"STARTBUTTON"PressMENUkeyattexchingmode,andselect"SolderingSystemSettings".
Then,select"TypeofErrorReset"andpressENTER.
Select"STARTBUTTON"or"I/OSYS".
STARTBUTTON:Resettingbythestartbuttonontheoperationbox,incasetheopearationboxisconnected.
Iftheopearaionboxisnotconnected,#sysIn1istheinputofSTARTBUTTONI/OSYS:ResettingbyErrorResetof#sysIn13.
*Iferror,I/OSYSOUTouputs.
(Referto8.
FunctionAssignmentList)SolderingSystemSettingsIOFunctionAssignmentIronShotCounterDisableCycleCountDisableOneTouchFeedLength0mmAPN05AlarmDisplayDisableTypeofRestartProgramEndTypeofErrorResetSTARTBUTTONFeederCalibration100%ManualFeedSpeed50mm/sTypeofRestartSamePointRestartNextPointRestartProgramEndSolderingSystemSettingsIOFunctionAssignmentIronShotCounterDisableCycleCountDisableOneTouchFeedLength0mmAPN05AlarmDisplayDisableTypeofRestartProgramEndTypeofErrorResetSTARTBUTTONFeederCalibration100%ManualFeedSpeed50mm/sTypeofErrorResetSTARTBUTTONI/OSYS(sysIn13)Page31of48SwitchRunModeProgram1RunningInCycleSOLDERCLOGGEDSwitchRunModeProgram1RunningInCycleErrorResetNow…SwitchRunModeProgram1StoppingStartEnableInCyclePointNumber1StartButtonWaitingSwitchRunModeProgram1StoppingStartEnableInCyclePointNumber1StartButtonWaitingProgramEndExternalRunModeProgram1RunningInCycleStartSignalWaitingExternalRunModeProgram1RunningInCycleStartSignalWaitingProgramEndResetbytheselectedway,whenerroroccurs.
e.
g)SoldercloggederrorAftertheresetbutton(signal)isinput,thedisplayischangedasfollows.
"ErrorResetNow…"isdisplayedforthreeseconds.
Itcannotberestartedduringthistime.
Thedisplaydependsonthesettingofrestart.
RESET3secondsFor"Same/NextpointRestart"and"STARTBUTTON"For"ProgramEnd"and"STARTBUTTON"For"Same/NextpointRestart"and"I/OSYS"For"ProgramEnd"and"I/OSYS"Page32of48SolderingSystemSettingsEnteranumberFeederCalibration100%7.
6FeederCalibrationThesolderwirefeed/reverseamountcanbeadjusted.
Whenthesolderdiameterischanged,thebalancebetweensettingamountandmeasuredamountcanbecalibrated.
*Initialvalue:100%PressMENUkeyatteachingmode,andselect"SolderingSystemSettings".
Then,select"FeederCalibration"andpressENTER.
Enterthecalibrationvalue(1~200%).
*Initialvalue:100%Itcalibratesthefeedingandreversingamount.
Lessthansettingamount:100%MODEFUNCMODEFUNCMODEFUNCMODEFUNCMODEFUNCPower-onInitialscreenOperationmodeSettingItemSelectionscreen"Settingitemselectionscreen"or"SETxx"screenischangedbacktooperationmodescreenafter2minutesifnooperationisdone.
Pressfor4sec.
(SET01)(PVS1)(SET03)(LoC)(SET04)(AT)(SET06)(E2H)(SET18)(E2L)(PASS)Pressfor2sec.
Pressfor2sec.
Pressfor4sec.
Pressonce.
Pressuntilabovescreenappears.
Pressonce.
Pressfor2sectoreturn.
MODEFUNCMODEFUNCMODEFUNCMODEFUNCChangevaluebyPressfor2sectoreturn.
Pressonce.
Pressfor4sec.
*Iftemperaturecalibrationwithhigheraccurancy,leavethesolderingunitfor30minutes,Page39of48MODEFUNCMODEFUNCMODEFUNCMODEFUNCMODEFUNCMODEFUNCMODEFUNCMODEFUNCMODEFUNCMODEFUNCMODEFUNCMODEFUNCMODEFUNCMODEFUNCMODEFUNCMODEFUNCMODEFUNCPressfor4sec.
Pressuntilabovescreenappears.
Pressonce.
Pressfor2sectoreturn.
ChangevaluebyPressfor4sec.
Pressuntilabovescreenappears.
Presstwice.
Pressfor2sectoreturn.
ChangevaluebyPushoncetochange1stdigit.
FUNCPushtwicetochange2nddigit.
FUNCPushthreetimestochange3rddigit.
FUNCPressfor4sec.
Pressuntilabovescreenappears.
Pressfor2sectoreturn.
Pressonce.
0:off1:Alllock2:Lockinoperationmode3:LockexceptoperationmodePressorleavefor4sectoreturn.
Page40of4810.
ZSBfeederadjustmentandalignmentAdjusttheZSBfeederasfollowsThecuttingdepthofZSBblademustbeadjustedproperlytooperateproperly.
Adjustandcleaniteverytimebeforeuse.
(1)Removethecoverafterloosingfivesettingscrews.
(2)Loosenthesetscrew"1"foralignmentcuttingbladeshaftandthesettingnut"2"toadjusttheshaftposition.
ThenmovethebladeshaftpositiontomatchthecenterofthecuttingbladeandVgroveofthelowerroller.
"3""1""2"(3)Tightenthesetscrew"1".
(4)Attachthereelpinasitstayswithoutthecover,andthensetthesolderwire.
"4"Page41of48(5)Pushdowntheforward/reverseleverandfeedthesolderwire,thenmakesurethecuttingblademakesholesonthecenterofthesolderwire.
Iftheholeswerenotonthecenter,adjustthecuttingbladeshaftposition,thenfeedthesolderwireandcheckit.
(6)Cutthesolderwirewithholesperpendicularlyandcheckthecrosssection.
Makesurethecuttingbladepenetratesintofluxcore.
Ifthecuttingdepthwasnotenoughortoodeep,loosenthenut"4"thenadjusttheadjustingscrew"3"forthecuttingdepthtopenetrateintofluxcore.
Afterthatfeedthesolderagain,cutthewireandcheckthecrosssectionagain.
(7)Completeadjustingthealignmentanddepthofthecuttingbladeandincreasethetemperatureofirontip.
Then,meltthesolderwirewithholes.
Andmakesurethefluxiscomingoutfromtheholes.
(8)Putbackthecoverandtightenfivesetscrews.
Page42of4811.
MaintenanceDailyinspectionrequirementitemsareasfollows:Note:whentheinspection,turnoffthepowerandcooldowntheirontip.
1)Existenceofsolderwire:Ifthesolderwireisnotsufficient,pleasechangetonewone.
2)WearofirontipIfsolderingresultbecameunstable,pleasechangeittonewone.
Thelifetimeoftheirontipisdependsontheheatingtime,thesolderfeedingpointandspeed.
3)BreakingofheaterThecausesofabreakingofheaterwhenthelampforindicationoftemperatureerrorisonandthetemperaturecontrollerisnormalareasfollows:1.
Thebreakingofheater.
Changetheironcartridge2.
ThebreakingoftherelaycordChangetheironcord.
3.
Theirontipisworn.
Changetheironcartridge4)AirpressureMakesuretheairpressureifitisadequate.
(0.
5MPa)5)ClogofthetubesetIfthetop(exitside)ofthetubesetclogbyafluxorsolderwire,pleaseremoveitandcleanitwithalcohol.
6)Up/downmovementMakesureiftheup/downmovementofironunitissmooth.
Also,makesureifthereisnofluxstickinginmovingparts.
7)CuttingbladeandpinchrollerforsolderwirefeedingMakesurefluxorsolderdoesnotsticktotheaboveparts.
Ifso,cleanitwithasoft(brass)wirebrushandalcohol.
Afterevery5,000pointssolderingCheckthesoldertiptemperaturewithathermometer.
Refertothepageoftemperaturecalibration.
EverymonthMakesureasolderwirerunthroughthesolderwiretube.
Ifnot,cleantheinsideoftubeorreplace.
EveryyearSendthethermometertoanauthorizedagentforthecalibrationPage43of4812.
HandlingofirontipIntroductionSolderingisatechniquewhichconnectsametaltoanothermetalbyalloyreaction.
Soldermaterialmelts,butmothermaterial(metalpiecesonthework-piece)nevermeltbysoldering.
Therearethreeimportantfactors(Threegreatfactorsofsoldering)forthealloyreactionasfollows:CleaningthemetalsurfaceFormationofalloylayerwhichbymeltingsolderandconnectingtometalsurfaceHeatsourcewhichshouldbemaintainedinsuitabletemperatureinordertoformalloylayerbysoldering.
Solderirontipisrelatedtotheformationofalloylayerandtheheatsource.
So,Itisveryimportantforagoodcareofsoldertiptomakeastablesoldering.
Apollosolderingtip,HI-TIP(AS,HQ,TMandDCmodel)realizedthehighperformanceandlonglifebyusingoxygen-freecopperasamothermaterialwithspecialironplatingandcarefulaftertreatment.
Usually,thelifeofthetipisabout50,000points.
However,ifitisusedatmorethan400oCorifsolderwithabadsolderfeedingposition,thelifeisshortenextremelytoapproximately5,000pointscausedby"IronplateCorrosion".
Therefore,pleaseuseitwithsuitablecondition.
Iftheconditionisproper,thelifeexceeds100,000points.
1.
Attachanirontip,thenthevinylresincoatingontheirontipiscrackedandpeeloffduringthetemperaturerising.
Pleaseuseitaftermakingpre-solderingbythesolderincludingflux.
2.
Irontipshouldbeplacedatironstandafterpre-solderonirontip.
Iftipisleftatthestandwithoutsolderaftercleaning,thetipoxidizesandcannotbegettingwetwithsolder.
3.
Iffluxorsomeoxideresidueswereleftovertheirontip,pleaseremovethemwithbackofacuttingedgelikeacutterlightly.
DoNOTfiletheirontipbecauseironplatingmaybepeeledoff,thentheirontipcannotbegettingwetwithsolder.
Ifatipisnotgettingwetwithsolder….
.
Removepre-solderontipcompletely.
Brushtheirontiplightlywithabrasswirebrush.
Meltanewsolderincludingfluxonthetipordiptheirontipintoasolderingpot.
Removetheneedlesssolderwithawetsponge.
Makepre-soldersoonThetipwillwetwithsolderbytheaboveprocess.
OxidizeirontipPage44of481)CheckirontipbyeyeseveryfixedtimeOxideisleftontheirontip.
Studyofthenumberofairblowcleaning.
"Solderrise"exceedthesolderplatedarea.
Amalfuctionisoccurredbyleaveningacorrosionbychlorideelementinflux.
Replacetheirontip.
BadsolderflowRemovepre-solderingontheirontipcompletely.
Coolittoroomtemperatureandremoveoxidationbyasandpaper.
Thenturnitonagainandmakepre-solderingtotheirontipsurfaceduringrisingtemperature.
TransformationofirontipNeedtochangeofirontipbythecorrosionofchlorideelementinfluxandwearphoenomenon.
2)CheckforsolderingdefectImperfectionofelectricconnectionbyoffluxmembrane.
Cleanthesurfaceandmakeirontiptemperaturehighandheatinglonger.
RoughsoideringsurfaceThisdefectoccursiftheheatingtemperatureishighorlow.
Adjustittopropertemperature.
Solderingremovesandcomesoffbecausethesolderdoesnotmelt.
ShortageofheatSolderflowAmalfuctionisoccursiftheheatingtemperatureishigh,theheatingtimeislongortheexceedingsolderfeedamountissupplied.
Therearemanysolderdefectsexcepttheabovementionedasfollows:"Soldershortage","Icicle","Solderexcess","Burningfilm"etc.
Pleaseselectsuitableconditionbyseeingthroughthesolderstates.
Page45of4813.
ErrorsignThelistbelowistheerrorsignontheteachingpendant.
ErrordisplayDescriptionFailurereasonRecommendsolutionSOLDERSHORTAGEDetectionofsoldershortagesensorEndofsolderwirefeedingReplacewithanewsolderwire.
4.
PreparationBreakingofsolderwire.
Removethesolderinsoldertubeandresetsolderwire.
4.
PreparationMisdetectionofsensorChecksolderwireissetproperly.
4.
PreparationSensorisdamaged.
ContactApolloSeikoorouragencyforrepair.
SOLDERCLOGGEDDetectionofsoldercloggedsensorReleaseleverisupperposition.
Lowerthereleaselever.
4.
PreparationSolderwireiscloggedinsoldertube.
Replaceanewsoldertube.
4.
PreparationSolderwiredoesnotmeltproperly.
Slowdownthespeedofsolderfeeding.
6.
InitialvalueofsolderingconditionAdjustthepositionofsolderfeeding.
4.
PreparationHEATERERRORErrordetectionoftemperaturecontroller-relatedTheironcartridgeisnotinsertedproperly.
Checktheironcartridgeissetproperly.
17.
HowtochangeironcartridgeBreakingofirontipheaterReplacenewironcartridge.
17.
HowtochangeironcartridgeThermocoupleisdamaged.
Therangebetweentemperaturealarmuppervalueandlowervalueissmall.
Enterpropervalueinthesystemparameter.
7.
HowtosettemperaturecontrollerLOWERSENSORTIMEUPDetectionfailureofironunitlowersensorbyaircylinder.
PipingfailureCheckairleakageofairtubeandjointpart.
3.
DescriptionAdjustmentofthespeedcontrollerisnotproper.
Adjustthespeedcontrollerproperly.
4.
PreparationLowersensorofaircylinderisdamaged.
ContactApolloSeikoorouragency.
Page46of48ErrordisplayDescriptionFailurereasonRecommendsolutionUPPERSENSORTIMEUPDetectionfailureofironunituppersensorbyaircylinderAirisnotsuppliedChecktheairpressure.
3.
DescriptionReductionofairpressurePipingfailureCheckairleakageofairtubeandjointpart.
3.
DescriptionAdjustmentofthespeedcontrollerisnotproper.
Adjustthespeedcontrollerproperly.
4.
PreparationUppersensorofaircylinderisdamaged.
ContactApolloSeikoorouragency.
COMETNOTREADYCOMETisnotreadyproperly.
Powerisnotsupplied.
Turnonthepower.
Ifthepowerisnotturnedon,contacttoApolloSeikoorouragency.
3.
DescriptionErroroftheunitRestarttheunit.
(Turnoffandonthepowerswitch)3.
DescriptionCOMETCOMMUNICATIONERRORCommunicationerroroftherobotandCOMETRS-232Ccableisdisconnected.
ConnecttheRS-232Ccable.
3.
DescriptionMismatchofsolderingconditiondataetc.
Theparameterisnotenteredproperly.
Checktheparameterofsolderingcondition.
FEEDERCOMMUNICATIONERRORCommunicationerrorofCOMETandfeederFeedercableisnotdisconnected.
Connectfeedercable.
3.
DescriptionErroroftheunit.
TurnonthepowerofCOMET.
Ifthepowerisnotturnedon,contacttoApolloSeikoorouragency3.
DescriptionPage47of4814.
TroubleshootingThistableisdesignedtohelptroubleshootcommonproblemsthatmayoccurwiththeCOMETunit.
Ifyouhavetriedtherecommendedsolutionandtheproblempersists,pleasecontactApolloSeikodirectlyfortechnicalsupport.
ProblemFailurereasonRecommendedsolutionCOMETisnotreceivingpowerThepowercodeisdisconnectedCheckthepowercordconnectionFuseisblownReplacewitha3AmpfuseControlPCBisdamaged.
ContactApolloSeikoorouragencyforrepairTheirontipdoesnotheatproperlyHeaterisbroken.
ReplacewithanewheaterHeaterconnectorisdisconnected.
Checktheheaterconnection.
Heatercableisbroken.
Replacewithanewheatercable.
Thetipisatendoflife.
Replacewithanewirontip.
Parametersettingisnotproper.
Checkthesystemparameterandinputpropervalue/.
ControlPCBisdamaged.
ContacttoApolloSeikoorouragencyforrepair.
Solderisnotproperlyfed.
Thereleaseleverisupperposition.
Lowerthereleaselever.
ThefeedingcuttingbladeisidlingAdjustthepositionofcuttingblade.
Speedsettingis'0'.
Checkthesystemparameter.
Themotorisdamaged.
ContactApolloSeikoorouragencyforrepair.
ControlPCBisdamaged.
ContactApolloSeikoorouragencyforrepair.
Thetemperaturecontrollercannotbeadjusted.
Heaterisbroken.
Replacewithanewheater.
Heatercableisbroken.
Replacewithanewcable.
Heatercableisdisconnected.
Checkthecableconnection.
Temperatureabnormalitydoesnotdisappear.
Upper/lowertemperaturealarmvalueisnotproper.
Checkthesystemparameterandenterpropervalue.
Ironunitdoesnotmoveup/down.
Airisnotsuppliedtotheunit.
Checkairsupply.
ControlPCBisdamaged.
ContactApolloSeikoorouragencyforrepair.
Page48of4815.
HowtochangeironcartridgeDCS-***,DCN-***type1)Makesuretoturnthepoweroffandcooldowntheironcartridgeroomtemperatureandpulldowntheironcartridgetoreplaceanewone.
Ifitdoesnotcomeout,usingsiliconeringpullitdownstrongly.
Incasefluxisjammed,removeitcarefullywithanalcohol.
2)Toattachanewone,insertitgentlyuntiltheholderend.
Thenturnituntilyoufeelthepositionkeyintheposition.
Whenyoufeelaclicking,insertitfirmly.
Donotturntheironcartridgewhilethekeyisnotinthepositionorthekeyisdamaged.
DC-Xtype,X-***Makesuretoturnthepoweroffandcooldownthetemperatureofironcartridge.
Thenpulldowntheironcartridge.
Nextpullouttheirontip.
Atthistime,ifcannotpullout,pulloutwithpushingtheflatspringasfollows.
Whenreplacewiththenewone,makesurethetipgettingaburninginhibitor.
Thenadjustthepositionandinsertitstrongly.
PullouttoremoveInsertgentlytofitPlatespringApolloSeikoLtd.
2271-7Jinba,Gotenba-shi,Shizuoka,JapanTEL:+81-(0)550-88-2828FAX:+81-(0)550-88-2830E-mail:sales@apolloseiko.
co.
jpURL:http://www.
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co.
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