setxyq.cbg.163.com

xyq.cbg.163.com  时间:2021-03-20  阅读:()
SimulationAnalysisandOptimalDesignofBackClampDevicePingYU,Si-JieKANGa*,Yan-JiaoLI,En-ChaoJINMechanicalScienceandEngineeringInstituteofJilinUniversity,Changchun,ChinaaKangsijie@163.
com*CorrespondingauthorKeywords:backclampdevice,dynamicanalysis,orthogonaloptimizingdesign.
Abstract.
Backclampdeviceisthekeyequipmentofthetopdrive,whichisrequiredoperationreliableandcompactstructure.
Thispaperintroducestheworkingprocessandworkingprincipleofthebackclamp,Accordingtotheoperationschemeandperformanceparametersofthebackclamp,Dynamicssimulationanalysiswascarriedout.
Obtainthecontactforcebetweenthejawanddrillpipe,aswellasforceandotherperformanceparametersofclampteeth.
Thebasicideaoforthogonaloptimizationmethodistooptimizetheparametersoftoothprofile,toothheightandtoothpitchofthejaw,andtheparameteroptimizationcombinationisgained.
Finally,UsingtheANSYSWorkbenchforthefiniteelementstaticsanalysisofthebackclamp,theresultsshowthatthedesignandfunctionalrequirementsoftheapplicationaremet.
DesignandExistingProblemsofBackClampDeviceDuetotheoverallfloatingofthebackclampingdeviceintheprocessofclampingandloosening,thewholefloatishighlyrequired.
Thereforeneedtoensurethatthefloatingprecisionofthebackclampfloatingmechanism,SchematicdiagramofthebackclampisshownintheFig.
1~Fig.
2,Theconfigurationofthespringhasaveryimportantroleinthebackclampingdevice,Oneistobeabletolimittheposition,andtheotheristoeasetheinertiaofthehydrauliccylindercausedbytherapidmovement.
Theoutershellbodyoftheclampingmechanismadoptsthesplitstructureoftheleftclampbodyandtherightclampbody.
Thesplittypestructuredesignisconvenienttodisassembleandreducetheauxiliarytimetomaintenanceoftheequipment,andimproveworkefficiency.
Fig.
1BackclampdeviceFig.
2BackclampfloatingmechanismThewholestructureoftheexistingbackclampingmechanismiscompactandcomplete,andtheoperationisflexible,Safeandreliable,Buttheactualoperationoftheprocessalsofoundthatthenumberofdiscardedclamptoothanddrillpipeisrelativelylarge,Themainreasonforthefailureisthewearorfractureofthejaw,Thejawisapartofthebackclampdevice,whichisdirectlyunderthepressureandthefrictionforce.
Thequalityofthejawisdirectlyrelatedtotheworkingefficiencyandtheservicelifeofthedrillingtools.
Fig.
3FigureofdrillpipefailureFig.
4WearmapofjawDynamicSimulationAnalysisoftheBackClampingMechanismSetsTheModelSimulationParameters.
Settingthecontactforceparametersbetweenthejawandthedrillpipejoint:1.
Normalcontactforce:(1)Where:Generalizednormalcontactforce,N;stiffness):Collidingstiffnessonthesideofthecomponent;penetrationdepthPenetrationstiffnessinthecontactpoint,mm;(forceexponent):Forceindex,whichisalsothecontributionfactorofthestiffnessterm.
Force-Displacementcurveshapecanbedetermined.
:Maximumallowablepenetrationdepth,mm;damping)Maximumlossfactor,;2.
Tangentialforce-frictionThecontacttangentialforceistheproductofthefrictioncoefficientandthenormalforce,TheKunlunfrictionmodelisusedtodealwiththecontacttangentialforceinADAMS,Thefrictioncoefficientofcontactforceisinaccordancewiththerelativeslidingvelocitybetweenthecontactobjects.
Choiceofdynamicfrictioncoefficientorstaticfrictioncoefficient,Accordingtotheactualworkingconditionofthedrillpipejointandthejaw,Setting=0.
35,=0.
30.
SimulationDataOutputandAnalysis.
Inordertobeabletosimulationthehydrauliccylinderthrustintofoursymmetricaldistributionofthejaw,andeffectiveclampingofthedrillpipe,Setthesimulationtimeto110seconds,Setthenumberofsimulationstepsforthe11000step,SetthemaximumnumberofiterationsintheADAMS/solverto6,Theintegralpolynomialorderissetto2,Thiscaneffectivelyimprovethespeedandaccuracyofthecontactimpactforce.
ForceAnalysisoftheJaws.
ThecontactpressureinformationofthefourteethontheleftjawisshowninFig.
5andFig.
6;Fig.
5ContactpressureofthejawsFig.
6ContactpressureFromFig.
5wecanseethatthereisasequenceofcontactbetweenthefourteethontheleftjawandthesurfaceofdrillpipe,whatisinaccordancewiththeactual,Thecontactforceofeachtoothreachedtheirpeakvalueintheintervalof40secondsto50seconds,FNL11=125.
31KN,FNL12=228.
48KN,FNL13=264.
56KN.
Accordingtothecontactpressurestatediagram,Contactpressureoftheteethatthecenterofthehorizontallineisthelargest,whichclosestfromthehorizontallineistheleast.
Thishelpsincreasetherangeoftheclampingandbasicallymeetthedesignrequirements.
EatIntoTheDepthAnalysisOfTheJaws.
EatintothedepthofthedrillpipejointthatbitebyjawsintheprocessofMake-upisshownintheFig.
7,Combinedwiththesimulationcurvetoanalyzeeatintothedepth,Wecanseethebitedepthofeachteethgraduallyincreasedfromzerotomaximumvalues.
Andthenenterthestageofequilibriumandstability.
Hydraulicthrusttomaximumvaluein40secondsto50seconds,Bitedepthofthejawisgraduallyincreasedtothemaximum,Fig.
8.
Schematicdiagramofthejawsbitedepth,FollowingresultscanbeobtainedwiththecombinationofFig.
7andFig.
8,δL11=-0.
2541mm,δL12=-0.
3792mm,δL13=-0.
4182mm,δL14=-0.
1395mm.
Bitedepthvariationofthejawcanbeusedasfoundationofdrillpipejointsplasticdeformation.
Provideareferenceforjawsectionsizeoptimization.
Fig.
7EatintothedepthFig.
8SchematicdiagramofeatintothedepthKeyParametersOptimizationDesignoftheJawThroughtheanalysisofthejaws,weobtainedtherelationshipbetweenthekeyparametersandtheinfluenceonworkingconditionofthedevicewhenparametersvariation,abackclampdevicewithgoodperformanceshouldensurethatthedrillpipeandthejawmusthaveenoughfrictionco-efficient.
Toensurethattherewillbenoslipphenomenon,then,asfaraspossibletoensurethatthedamagetotheouterwallofthedrillpipeissmall,theorthogonalmethodisusedtooptimizethemainparametersofthejaw.
DesignVariable.
Inthispaper,thetoothheight,pitchandthreadangleofthethreecrosssectionparametersareoptimized.
ConstraintCondition.
Accordingtotheactualworkingbackgroundanddesignexperience,thelimitingconditions:threadangle80°~120°,spaceofthetooth2mm~8mm,toothheight~.
OptimizationIndexes.
Thepurposeofthisoptimizationistoselecttheoptimalvalueofeachparameterbycontrollingthedepthofbiteandtheequivalentfrictioncoefficient,Therearetwoaspectsoftheoptimizationindexes,Thebitedepth:,equivalentfrictioncoefficientThecombinationcanbeclassifiedtomulti-objectiveprogrammingproblem,Twoobjectivefunctionsareasfollows:(2)Withinacertainrange,thesmallervalueofthebitedepthfunction(2)is,thebettertheresultsare.
(3)Withinacertainrange,thebiggervalueoftheequivalentfrictioncoefficientfunction(3)is,thebettertheresultsare.
TheOptimizationDesign.
Optimizationofthemainparametersbyorthogonalmethod,comprehensiveconsiderationoftheoreticalanalysis,manufacturingrequirementsanddesignexperience,thedesignvariablesofthreadanglewereselectedas85,95,105,110,120,thetoothheightwereselectedas1.
5,2,2.
5,3,4,andvalueofthepitchwereselectedas3,4,5,6,8,selectstandardorthogonaltableL25(56),tablelinenumberofthetableis25,25testscanbecarriedout,tablecolumnnumberis6,upto6factorscanbeplaced,Thisstudydoesnotconsiderinteraction,Atotalofthreefactorsandfivelevelareinvolved,fromthestandardorthogonaltableL25(56),wecanseeoccupythreecolumnsandidlethreecolumns,ForintuitiveconveniencecanberecordedasL25(53),thelevelfactortableisshownbelow.
Tab.
1FactorlevelLevelFactorsAthreadangle((°)BToothheighth(mm)CPitchP(mm)1851.
532952431052.
55411036512048Aftercalculatingtheobjectivefunction,thestatisticaldataisneeded,inthispaper,wechoosetherangeanalysismethodtoprocessthedata,theresultanalysistableisshowinTab.
2,amongthem,KsisthesumofthefunctionresultsthatthelevelnumberineachcolumnoftheTab.
2forthes.
Inthispaper,s=1,2,3,4,5;ksisthearithmeticmeanvalueofthefunctionresultsthatthelevelnumberineachcolumnoftheTab.
2forthes.
ks=Ks/n,nisthenumberoflevels,n=5Ristherange,ineachcolumn,R=maxks-minks.
Tab.
2ResultanalysisEatintothedepthAthreadangleBtoothheighthCpitchPK13.
64152.
054.
8408K21.
5892.
66764.
9959K34.
13233.
58912.
9184K44.
72274.
96333.
2971K53.
96624.
78171.
9995k10.
72830.
410.
96816k20.
31780.
533520.
99918k30.
826460.
717820.
58368k40.
944540.
992660.
65942k50.
793240.
956340.
3999R0.
626740.
582660.
59928orderACBAthreadangleBtoothheighthCpitchPK14.
08043.
08725.
5713K24.
96263.
53454.
347K32.
50714.
46063.
7545K44.
87234.
32084.
1134K54.
41265.
59093.
1482k10.
816080.
617441.
11426k20.
992520.
70690.
8694k30.
501420.
892120.
7509k40.
974460.
864160.
82268k50.
882521.
118180.
62964R0.
44910.
500740.
48462orderBCAOptimizationResults.
Howtoco-ordinatevariousfactorswithlevelisthebest,thisoptimizationhastwoobjectivefunctions.
Forthebitedepth,thethreadangleisthemaininfluencingfactors,level110isthemostpreferred,Theoptimalcombinationparameter;andfortheequivalentfrictioncoefficient,themaininfluencingfactorsarethetoothheight,level2isthemostpreferred,Theoptimalcombinationparameter:,Accordingtotherequirementsoftheactualworkandtheoreticalanalysis,thedesignparametersofthefinaljawthat,sthebestoption.
FiniteElementAnalysisoftheJawToagreatextent,Strainandstressmagnitudeofthebackclampdevicethatunderstaticload,whatisaffectsthesafetyandreliabilityoftopdrivesystem,Therefore,itisnecessarytocheckthestrengthofthebackclamp,Themaximumstressandthetotaldeformationwereobserved,checkwhetherthedeviceisreliable.
AddModelMaterialProperties.
Thebacktongsmaterialselectionfor20CrMnTi,MaterialpropertiesareshowninTab.
3:Tab.
3Materialpropertiesof20CrMnTiAllowablestressMPaElasticmodulusEGPaDensityKg/m3Poisson'sratioYieldlimitMPa3102077.
81030.
25835DivideandRefinetheGrid.
Athreedimensionalmodelofthejawwasbuiltbythe3DsoftwareofInventor,exportthismodelintoANSYSworkbench,Addthematerialpropertiesofjawas20CrMnTi,andthemeshdivisionofjawisshowninFig.
9.
Fig.
9meshingofclampteethAddedloadanddidtheFEM.
Combinedwiththespecificsituationofthemodel,reasonableboundaryconditionsareaddedtoit,firstofall,toaddafixedconstrainttothebottomsurfaceoftheclamp,addtheloadtothefourteethofjaw,then,addtheappropriatesizeofcontactpressureandshearstressineachtooth,theloadsizeisprovidedbythesimulationresults.
Staticanalysisofthejaw,thecorrespondingstressdistributionanddeformationresultsareobtained,thetotaldeformationisshowninFig.
10,andtheequivalentstressisshowninFig.
11.
Fig.
10ContouroftotaldeformationFig.
11StresscontourofclampteethFromFig.
10andFig.
11wecanseethefollowingconclusions:Tab.
4FiniteelementanalysisresultscategoryminimumvalueMaximumvaluedisplacement00.
00845mmstress0.
31MPa411MPaThemaximumstressofjawis411Mpa,andtheyieldstressofjawis835Mpa,themaximumdisplacementofjawwas0.
00845mm,andthedeformationisrelativelysmall,sowecanconcludethatthestressanddeformationofjawaremeettherequirementsoftheuse.
ConclusionsThetheoreticalanalysisandoptimizationdesignofthebackclampdevicearecarriedout,weselectedthesectionparametersofthejaw,threadangle,thetoothheight,pitch,thisschemeensuresthattheequipmentworkprocessreliable,reducesthewearofjawsandthedamagetothedrill,prolongtheservicelifeoftheequipmentaswell.
Staticsanalysisofthejaws,themaximumstressanddeformationshowsthatjawsstrengthmeetstheapplicationrequirements;clampingprocessofthedeviceisstableandreliable.
AcknowledgementThisworkispartiallysupportedbygrantSinoProbe-09-05oftheChineseNationalScienceFoundation,andmysinceregratitudegoestoit.
References[1]ZhangFeiyu.
DynamicsimulationanalysisofMPR-70Atypefullhydraulicautomaticdrainagepipe[D].
JilinUniversity,2013.
[2]KvernelandH.
2009.
ElectricalCranesandWinchesforImprovedSafetyandBetterOperationalPerformanceforuseinExtremeWeatherConditions[C].
SocietyofPetroleumEngineers,1(5):137-149.
[3]SunMingxing.
Finiteelementanalysisandevaluationofbearingcapacityofdrillingderrick[D].
LanzhouUniversityofTechnology,2010.
[4]LatorreR.
Shiphulldragreductionusingbottomairinjection[J].
OceanEngineering,1997,24(2):161-175.
[5]KeWang,HuaiChen,WeiWangetal.
1997.
ModalAnalysisofOilfieldDerrickStructure[C].
Proceedingsofthe199715thInternationalModalAnalysisConference,1871-1877.
[6]XiaoWensheng.
2004.
DynamicanalysisoftopdrivedrillingdeviceandResearchonVirtualPrototypingTechnology[D].
HuazhongUniversityofScienceandTechnology.
[7]YuanQinghong.
2004.
TDSResearchandpracticeofvirtualprototypesystemofdrillingrig[D].
HuazhongUniversityofScienceandTechnology.
[8]ShuanluLu,YaorongFeng,FaqianLuo,ChangyiQin,XinhuWang.
FailureanslysisofIEUDrillPipeWashout.
InternationalJournalofFatigue[J].
2005,(27):1360-1365.
[8]DickinsonIIIBWO,DickinsonRW,NordlundR.
Multiplelateralhydraulicdrillingapparatusandmethod:U.
S.
Patent6,206,112[P].
2001-3-27.
[9]KeWang,HuaiChen,WeiWangetal.
1997.
ModalAnalysisofOilfieldDerrickStructure[C].
Proceedingsofthe199715thInternationalModalAnalysisConference,1871-1877.
[10]DickinsonIIIBWO,DickinsonRW,NordlundR.
Multiplelateralhydraulicdrillingapparatusandmethod:U.
S.
Patent6,206,112[P].
2001-3-27.
[11]JanPinka,JozefLumtzer,JamilBadran.
1996.
TDS-TopDriveSystem,newdrillingtechnology.
ActaMontanisticaSlovaca,(4):89-295.
[12]VittorioGusella,OstilioSpadaccini,AndreaVignoli.
1996.
In-ServiceDynamicBehaviorofaDrillingDerrickonaJacketPlatform.
InternationalJournalofOffshoreandPolarEngineering,6(7):184-194.

LayerStack$10.04/月(可选中国香港、日本、新加坡和洛杉矶)高性能AMD EPYC (霄龙)云服务器,

LayerStack(成立于2017年),当前正在9折促销旗下的云服务器,LayerStack的云服务器采用第 3 代 AMD EPYC™ (霄龙) 处理器,DDR4内存和企业级 PCIe Gen 4 NVMe SSD。数据中心可选中国香港、日本、新加坡和洛杉矶!其中中国香港、日本和新加坡分为国际线路和CN2线路,如果选择CN2线路,价格每月要+3.2美元,付款支持paypal,支付宝,信用卡等!...

Central美国65折优惠,美国达拉斯机房VPS季付赠送双倍内存

Central美国独立日活动正在进行中,旗下美国达拉斯机房VPS 65折优惠,季付赠送双倍内存(需要发工单),Central租用的Hivelocity的机房,只支持信用卡和加密货币付款,不支持paypal,需要美国独服的可以谨慎入手试试。Central怎么样?Central便宜服务器,Central自称成立于2019年,主营美国达拉斯机房Linux vps、Windows vps、专用服务器和托管...

俄罗斯vps主机推荐,怎么样俄罗斯vps俄罗斯vps速度怎么样?

俄罗斯vps速度怎么样?俄罗斯vps云主机节点是欧洲十大节点之一,地处俄罗斯首都莫斯科,网络带宽辐射周边欧洲大陆,10G专线连通德国法兰克福、法国巴黎、意大利米兰等,向外连接全球。俄罗斯vps云主机速度快吗、延迟多少?由于俄罗斯数据中心出口带宽充足,俄罗斯vps云主机到全球各地的延迟、速度相对来说都不错。今天,云服务器网(yuntue.com)小编介绍一下俄罗斯vps速度及俄罗斯vps主机推荐!俄...

xyq.cbg.163.com为你推荐
嘉兴商标注册我想注册个商标怎么注册啊?嘉兴商标注册如何注册商标怎样商标注册月神谭求古典武侠类的变身小说~!www.522av.com在白虎网站bhwz.com看电影要安装什么播放器?www.bbb336.comwww.zzfyx.com大家感觉这个网站咋样,给俺看看呀。多提意见哦。哈哈。8090lu.com8090看看电影网怎么打不开了www.javmoo.comjavimdb怎么看广告法中国的广告法有哪些。www.idanmu.com腾讯有qqsk.zik.mu这个网站吗?www.qqq147.comhttp://www.qq
东莞虚拟主机 singlehop linkcloud 外国域名 双11抢红包攻略 win8升级win10正式版 天猫双十一抢红包 tightvnc 建站代码 发包服务器 数字域名 合租空间 昆明蜗牛家 web服务器搭建 便宜空间 游戏服务器出租 php服务器 iki lamp架构 万网注册 更多