covers257kk.com

Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
comV12-T17-112345678910111213141516171819202122232425SwitchgearDSLowVoltageSwitchgearDHPMediumVoltageSwitchgear17SwitchgearLowVoltageSwitchgearProductDescription,ProductHistory,ProductHistoryTimeLine.
V12-T17-2DBAssembliesandPowerCircuitBreakersProductDescription,ReplacementCapabilitiesV12-T17-3DSAssembliesandPowerCircuitBreakersProductDescription,ReplacementCapabilitiesV12-T17-5TechnologyUpgradesV12-T17-5DSIIAssembliesandPowerCircuitBreakersProductDescriptionV12-T17-6ReplacementCapabilitiesV12-T17-7MagnumDSAssembliesandPowerCircuitBreakersProductDescription,ReplacementCapabilitiesV12-T17-8SystemsPow-RBreaker(SPB)ProductDescriptionV12-T17-14ProductHistory.
V12-T17-14ProductHistoryTimeLineV12-T17-15ReplacementCapabilities,TechnologyUpgradesV12-T17-15ProductSupportServices—BreakerServiceCenterV12-T17-16FurtherInformation,PricingInformation.
V12-T17-16TripUnitRetrofitKitsProductDescription,ProductHistoryV12-T17-17MediumVoltageSwitchgearProductDescription,ProductHistory,ProductHistoryTimeLineV12-T17-53DH—ProductDescription,ReplacementCapabilities.
V12-T17-55DHP—ProductDescription,ReplacementCapabilities.
V12-T17-56VCP—ProductDescription,ReplacementCapabilitiesV12-T17-57VCP-W—ProductDescription,ReplacementCapabilitiesV12-T17-58TechnologyUpgradesV12-T17-59CompetitiveUpgradesV12-T17-60SURECLOSEV12-T17-62FurtherInformation,PricingInformation.
V12-T17-64MediumVoltageLoadInterrupterProductDescription,ProductHistory,ProductHistoryTimeLine.
V12-T17-65LBFV12-T17-66ReplacementCapabilities—WLI/MVS/MVS2V12-T17-67FurtherInformation,PricingInformation.
V12-T17-70V12-T17-2Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
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com1234567891011121314151617181920212223242517SwitchgearLowVoltage—AssembliesandPowerCircuitBreakersAssembliesandPowerCircuitBreakersDSSwitchgearDSIISwitchgearAssemblyMagnumDSSwitchgearProductDescriptionCutler-HammerlowvoltageswitchgearassembliesfromEaton'selectricalbusinessaremetalenclosuresthattypicallycontainpowercircuitbreakers,control/measuringdevicessuchasrelaysandmeters,andthepowerbuswork.
Theratedmaximumvoltageis600V,forACpowersystems.
Lowvoltageswitchgearisusedtoprotect,controlandmonitortheelectricalpowersystem.
Presentdesignlowvoltageswitchgearconformstothefollowingstandards:ANSIC37.
20.
1,C37.
51,UL1558,NEMASG3,NEMASG5andCSA.
Perhapsthemostuniquebenefitofswitchgearisthepowercircuitbreakerswithin—theyhavea"withstandrating"andmoreflexibletripunits,allwhichprovidebettercoordinationofdownstreamcircuitbreakers.
Itisalsocommontofindthisswitchgearcoupledtoapowerdistributiontransformer,makingtheentireassemblycalledasecondaryunitsubstation.
ProductHistoryItisveryuncommontofindanymoreinstalled-baseoftheWestinghouseDAorDKvintageswitchgear—bothvintagesprecededtheWestinghouseDBswitchgeardesigndated1950.
ItisverycommontofindDBswitchgearwithhundredsofthousandsofDBcircuitbreakersstillinoperation.
In1967,WestinghouseintroducedDSswitchgearalongwiththeDSandDSLcircuitbreakers.
ThefirstDSbreakersusedtheoriginalsolid-statetripunitcalledtheAmptector.
TheAmptectorwaslaterreplacedbythemicroprocessor-based,truermssensing,Digitriptripunitmodels500,600,700and800.
In1994,theDSbreakerbecameavailableinthenewDSIIswitchgearassembly.
DSIIswitchgearisdesignedtobemucheasiertoinstallandtomaintain.
Italsousesnew"U"shapeverticalbusdesign.
Perhapsthemostnoticeableexternaldifferenceistheremovablecontrolcircuitterminalblocktray,whichischarcoal-grayandlocatedaboveeachbreakerdoor.
Uponitsarrivalin1996,theDSIIbreakerbecamethestandardofferinginDSIIswitchgearassemblies.
TheDSIIbreakerwasthefirstbreakertousethenewerfamilyofDigitriptripunitmodels510,610,810,910,OPTIM750and1050.
DSIIbreakersalsoprovidegenuinestandardizationofbreakerwiring,particularlythesecondarycontactpoints,withoutreducingfeaturesandoptions.
In1998,theMagnumDSswitchgearalongwiththenewMagnumDSbreakerwasintroduced.
OnemajoradvantageoftheMagnumDSdesignishigherratingsinlessspace.
PerhapsthemostvisibledifferencewithMagnumisthe"through-the-door"design,permittingvisibilityofthebreaker'stripunitwithoutopeningthedoor.
AnothernewfeatureoftheMagnumdesignisthesecondarycontactblocklocationatthetop-frontofeachcell,ratherthanintherearaswithpreviousdesigns.
MagnumDSswitchgearassembliesalsohaveanisolatedsecondarycontrolwireway,uniquelylocatedatthesideofeachstructure.
ProductHistoryTimeLinePageProduct19501955196019651970197519801985199019952000PresentDBSwitchgear—EastPittsburghDSSwitchgear—EastPittsburgh(Vintage1)DSSwitchgear—EastPittsburgh(Vintage2)WPASwitchgear—St.
LouisDSSwitchgear—St.
Louis(Vintage3)DSSwitchgear—St.
Louis(Vintage4)DSSwitchgear—Asheville(Vintage5)DSIISwitchgearwithDSBreaker—AshevilleDSIISwitchgearwithDSIIBreaker—AshevilleMagnumDSSwitchgearV12-T17-3V12-T17-4V12-T17-4V12-T17-4V12-T17-4V12-T17-4V12-T17-4V12-T17-6V12-T17-6V12-T17-8Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
comV12-T17-31234567891011121314151617181920212223242517SwitchgearDBLowVoltageAssembliesandPowerCircuitBreakersDBAssembliesandPowerCircuitBreakersDBSwitchgearwithDBAirCircuitBreakersProductDescriptionDBswitchgearshouldbefoundonlywiththeWestinghouselogoandnameplates.
Thelastassemblyshippedabout15yearsbeforetheacquisitionbyEaton.
Manybreakerswereoriginallyshippedwithelectromechanicaltripunits,butitiscommontofindmanyofthemretrofittedwithAmptectororDigitriptripunits.
Onecharacteristicofthisswitchgearistheviewable,through-the-doorbreakerhandle,whichcouldbeoperatedwithoutopeningthedoor.
DBassemblieswereofferedwitheither"Fixed-Mounted"breakersor"Drawout(three-position)type.
Fixedbreakershavenotestposition.
Thebreakersinthisswitchgeardesigninclude:DB15,DB25,DB50,DB75,DB100(standard)DBL15,DBL25,DBL50(currentlimiting)Specialapplicationbreakersinclude:DBF6,DBF16,DBF40(DCfielddischarge)DBW15,DBW25,DBW50(resistancewelding)TheDBswitchgearstructureswereapproximately903/8-inchhighconstructionwithauniversalframethataccommodatedbreakercompartmentwidthsof18.
00,26.
00,30.
00and36.
00inches.
Allmainbusjointsandtapconnectionsaresilverplatedandtightlyclampedwiththrough-boltstoensuremaximumconductivity.
Theoutdoorswitchgearwasawalk-intypewithrearhingeddoorsforeasyaccesstoconnections.
RatingsDBswitchgearbus800–4000ADBbreaker15–4000AVoltage208–600VInterruptingcapacity15–150kAChronologyThisswitchgearwasmanufacturedinEastPittsburgh,PA,from1950to1980.
ReplacementCapabilitiesDB-ARReplacementBreakersDB25-AR600NM—FrontViewDB25-AR600NM—RearViewTheDB-ARbreakersarebrandnewairreplacements(AR-Series)designedtoreplacetheoriginalDBbreaker.
Thissolutionisavailableformostthree-positiondrawoutDBbreakerswithinoriginalWestinghouseswitchgear.
ThenewAR-SeriesbreakerpermitsDBswitchgearmodernizationbyusingstate-of-the-artEatonMagnumbreakertechnology.
TheDB-ARisdesigned,manufacturedandtestedtoapplicableIEEE/ANSIstandards.
Class1ReconditioningReconditioningServiceisavailableformostframesizesoftheDBbreaker.
Class1ReconditioningisEaton'sprocessofmaintaininglowvoltagepowerbreakerstotheirfullestcapability.
Wedisassembleeachbreaker,cleanandtesteachpartusingcomponent-specificmethods,thenreassembleandperformfinaltestingtoensurethateachbreakerisrestoredtooperatingcondition—allusingtheoriginalmanufacturer'sinstructionsandparts.
Newtripunitscanalsoberetrofittedduringthisprocess.
DBBreakerPartsDBbreakerreplacementpartsareavailablebuiltfromtheoriginaldrawingsanddesignspecifications.
Amongtheitemsstockedareasbestos-freearcchutes,completepoleunits,contacts,primarydisconnectsandcoils.
DBAirCircuitBreakersNewfactorymanufacturedbreakersareavailableinthree-positiondrawoutconfigurationsonlyfortheDB15,DBF6andDBF16.
Fix-mountedandsingle-positionconfigurationbreakersareavailablefortheDB15,DB25,DBL25,DB50orDBL50.
TechnologyUpgradesDigitripTripUnitRetrofitKitsAvailableforallDBbreakerframesizes.
PleaseseetheswitchgeartripunitretrofitkitsonV12-T17-17throughV12-T17-51formoredetail.
DB-VSR(VacuumStarterRetrofits)ForFVNR,motor-startingapplicationsONLY—thissolutionsignificantlylengthensthelife-spanofthe"motorstarter"andprovidesbettermotoroverloadprotection.
TheDB25-LV-VSRcontainstheV201vacuumcontactorandtheC440motoroverloadrelay.
DB25-LV-VSRV12-T17-4Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
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com1234567891011121314151617181920212223242517SwitchgearDSLowVoltageAssembliesandPowerCircuitBreakers—VintageDSSwitchgearAssembliesGeneralInformationDescriptionRatingsChronologyDSSwitchgearVintageIandII,1969–1984atEastPittsburgh,PAThefirstvintageofDSswitchgearwasthefirstswitchgearthatincorporatedtheDSbreakerwithasolid-statetripunit(Amptector).
Duringthistime,theDS532breakerwasused.
TheDS532breakerwasa3000Aframebreakerwithaninterruptingratingof50,000symmetricalamperes.
Thestructuresthemselveswereofasteppedroofdesignthatincorporatedastandardboltedcopperorflashweldedaluminumbusdesign.
Othercharacteristicsofthisswitchgearincludethefollowing:rearframeheightwas87.
50inches,flatroofsheets,ventilatedfrontdoors,wireducts,removableinstrumentmodulesandaweldedframedesign.
Thebreakercompartmentswerealsodifferentwithfusetrucksstackedabovethemains,theDS840,DS532andthenewlydevelopedDS632.
Theoutdoordesignincorporatedtheuseofawalk-intypesidedoorentry.
Thesecondvintageofswitchgearwasanewdesignthatincorporatedtheuseofbothboltedcopperandweldedextrudedaluminumrisebus.
Itisbasicallythesameasthefirstvintagebutwitharevisedbusdesign.
800–4000A208/600VThefirstvintagewasbuiltfromSeptemberof1969toapproximatelySeptemberof1973inEastPittsburgh,PA,usingtheshopordernumberswithaprefixof24Y.
ThesecondDSvintagewasalsobuiltinEastPittsburgh,whichusedthe27Yprefixonshoporders.
ThisvintagewasbuiltthesametimeastheWPAdesigninSt.
Louis,MO.
TheswitchgearinEastPittsburghwasdesignedtobeusedforindustrialapplications,whereastheSt.
Louisdesignwasbuiltforcommercialapplications.
WPASwitchgear,1973–1984atSt.
Louis,MOTheWPAswitchgearwasdesignedforcommercialapplicationsthatalsousedDSbreakers.
whichwassimilartotheEastPittsburghdesignforindustrialapplications.
Thetwodesignsdifferedstructurallybutusedthesamebreakers.
SomecharacteristicsoftheWPAdesignareasfollows:riserbuswastapereddesign,frameswereboltedandnotwelded,heightof9.
00inches,neutralbusmountedonrearframe,didnotuseremovableinstrumentcompartmentsandoutdoordesignhadfrontandreardoors.
Inall,theWPAdesigndifferedextensivelycomparedtotheEastPittsburghdesign.
800–4000A208/600VThisvintagewasbuiltfromFebruaryof1973toapproximatelyOctoberof1984inSt.
Louis.
UsuallytheswitchgearisidentifiedbyGeneralOrderandItemnumbers.
Shopordernumberswerenotused.
DSSwitchgearVintageIII,1984atSt.
Louis,MOThethirdgenerationofDSswitchgearwasintroducedduetothechangeofplantlocations.
Itisclassifiedasavintagebecauseitwasthebeginningofthemergebetweentwoplants(St.
LouisandEastPittsburgh).
TheengineeringwascompletedinEastPittsburghandtheassemblywasbuiltinSt.
Louis,alongwiththeCincinnati,OH,planttohelppickuptheslackuntilfullproductioninSt.
Louis.
Thisvintagewassimilartotheprevious27Ystylewithafewmodifications.
ItwasthefirsttimethatbothDSandDSLwereusedinswitchgearbytheuseofaconjunctionbox.
Thephysicalappearancealsochangedbyincreasingtheheightto92.
00inchesandaddingtophatventsthatprotruded4.
00inchesabovetheswitchgear.
Internallytheneutralbuswaslocatedinthebuscompartmentalongwithunifiedbreakercompartmentsforthevarietyofbreakers.
800–4000A208/600VThisvintagelastedfromMayof1984toapproximatelyOctoberof1984inEastPittsburgh.
Usuallytheswitchgearshopordernumberisdefinedbyaprefixof28Y.
DSSwitchgearVintageIV,1984–1990atSt.
Louis,MOThisvintageofswitchgearwasacombinationoftheSt.
LouisWPAandEastPittsburghdesign.
ThedesignwasclassifiedasahybridbetweenthetwothatconsistedoftheEastPittsburghdesigninthefrontcompartmentsthatheldtheDSbreaker,andtheSt.
Louisdesignintherearcompartmentthathousedthebus.
Therearcompartmentstillusedthetaperedriserbus(acharacteristicoftheSt.
Louisdesign),whichwasusedrightupuntiltheDSswitchgearmovedtoAsheville,NC.
Thedesignwasverysimilartothedesigntodayexceptforthedifferentriserbusalongwiththeheightbeing92.
00inches.
800–4000A208/600VThisvintagewasbuiltfromOctoberof1984toapproximatelyMayof1990inSt.
Louis.
Usuallytheswitchgearisidentifiedbygeneralorderanditemnumbers.
28Yshopordernumbersstartedin1987andcontinuedintotheAshevilledesign.
DSSwitchgearVintageV,1990–1996atAsheville,NCThevintagewasbuiltfromMayof1990totheendof1996inAsheville.
Theswitchgearisidentifiedbyshopordernumber28Y.
TheswitchgearincorporatesbothdesignswiththeoptionforthevarietyofIQproducts.
Theriserbuswentbacktoafullratedtypethatisboltedcopperonly.
Aluminumbusworkwasinitiallydoneonlyonspecialordersatcustomerrequest.
TheswitchgearalsohasmanyimprovementssuchasthedesignofaninstrumentpaneldoorthatwasabletoaccommodatethreedevicepanelsacrossDS632intheCandDcompartmentsandavarietyofcommunicationcapabilitieswithIMPACC.
Theoutdoordesignchangedwiththeconceptofasidewalk-inenclosure.
800–4000A208/600VThisvintagewasbuiltfromMayof1990totheendof1996inAsheville.
Theswitchgearisidentifiedbyshopordernumber28Y.
Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
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comV12-T17-51234567891011121314151617181920212223242517SwitchgearDSLowVoltageAssembliesandPowerCircuitBreakersDSAssembliesandPowerCircuitBreakersDSSwitchgearAssemblyTypicalDesign,1991ProductDescriptionDSswitchgearwasintroducedin1969andwouldbefoundmostlywiththeWestinghouselogoandnameplates.
However,someassembliesshippedafterthe1994acquisitionbyEatoncouldlikelyhaveproductlabelswithbothWestinghouseandCutler-Hammerproductnames.
DSswitchgearusesthedrawoutversionoftheDSandDSLlowvoltagepowerbreakers.
Eachbreakerislocatedwithinanindividualcompartment.
Eachcompartmenthasextensionrailsforsupportingthebreakerwhileremovingitfromthecompartment.
Thebreakercanbeineitherofthefollowingpositionswiththedoorclosed:ConnectTestDisconnectRemoveTheoriginalDSbreakercontainedtheoriginalsolid-statetripunit—Amptector.
TheAmptectorwaslaterreplacedbytheoriginalfamilyofmicroprocessor-based,truermssensing,Digitriptripunitmodels500,600,700and800.
Inthelate1990s,DSbreakersstartedshippingwithDigitripmodels510,610,810or910.
Thebreakersinthisdesignincluded:DS206,206H,206E,416,416H,416C,420,532,632or840DSL206,416,420,632or840DSmetal-enclosedswitchgearwasdesignedtomeetthefollowingstandards:ANSIC37.
20.
1UL1558NEMASG5DSlowvoltagepoweraircircuitbreakers(LVPACB)weredesignedtomeetthefollowingstandards:ANSIC37.
13,C37.
16,C37.
50andC37.
51UL1066NEMASG3ChronologyTherearefivevintagesofDSswitchgear.
PleaseseeGeneralInformationonPageV12-T17-4formoredetail.
ReplacementCapabilitiesDS206H—FrontDS206H—RearDSCellProvisionsNewDSAirCircuitBreakersNewDScircuitbreakersareavailableforreplacementortofillexistingvacantcells.
Allbreakersarenewlymanufacturedandaremechanicallyandelectricallythesameasthebreakersasoriginallyspecifiedandsupplied.
DSCircuitBreakerCellProvisionsBreakerprovisionsarerequiredinswitchgearwhenthereisanexistingspaceinastructurethatistobefilledwithabreaker.
ProvisionsareavailableforallratingsandincludeallpartsrequiredtocompletethecellinaccordancewiththeswitchgearasoriginallysuppliedinvintagesIVandVonly.
DSBreakerPartsAnextensiveinventoryofnewlymanufacturedrenewalpartsforDSandDSLpowercircuitbreakersareavailable.
DSSwitchgearStructurePartsDSswitchgearpartsareavailableformostDSdesigns.
Newlymanufacturedreplacementparts(suchasdoors,breakerprovisions,lifttrucks,metering,etc.
)areavailable.
Class1ReconditioningReconditioningServiceisavailablefortheentirefamilyofDSbreakers.
Class1ReconditioningisEaton'sprocessofmaintaininglowvoltagepowerbreakerstotheirfullestcapability.
Wedisassembleeachbreaker,cleanandtesteachpartusingcomponent-specificmethods,thenreassembleandperformfinaltestingtoensurethateachbreakerisrestoredtooperatingcondition—allusingtheoriginalmanufacturer'sinstructionsandparts.
Newtripunitscanalsoberetrofittedduringthisprocess.
TechnologyUpgradesIQandPowerNetCommunicationsDigitalIQ-typeproductscanbeusedtoupgradeexistinganalogdevicessuchasmeters.
ThenewIQ-typeproductscanbefurnishedasloose,individualcomponentsforfieldretrofittingorcanbefurnishedonnewreplacementdoors,suchasinthephotototheleft.
ThenewinstrumentcompartmentdoorwillfitallvintagesofDSassembliesfrom1968tothepresent.
PleaseseeIQproductsTab10forfurtherdetailsonthelatestofferings.
DigitripTripUnitRetrofitKitsRetrofitkitsareavailableforallDSbreakerframesizes.
PleaseseetheswitchgeartripunitretrofitkitsonPagesV12-T17-17–V12-T17-51formoredetail.
V12-T17-6Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
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com1234567891011121314151617181920212223242517SwitchgearDSLowVoltageAssembliesandPowerCircuitBreakersDSIIAssembliesandPowerCircuitBreakersDSIISwitchgearAssemblyProductDescriptionTheDSIIlowvoltageswitchgeardesignwasfirstintroducedin1994butwasoriginallyavailablewithonlytheDSorDSLbreakers.
Uponitsarrivalin1996,theDSIIbreakerbecamethestandardofferinginDSIIswitchgearassemblies.
TheDSIIswitchgeardesignusesonlythedrawoutversionofthepowerbreakers.
Eachbreakerislocatedwithinanindividualcompartment.
Eachcompartmenthasextensionrailsforsupportingthebreakerwhileremovingitfromthecompartment.
Thebreakercanbeineitherofthefollowingpositionswiththedoorclosed:ConnectTestDisconnectRemoveTheDSIIswitchgearisbasicallydesignedforeasierinstallationandmaintenance.
Controlcircuitterminalblocksaremountedinacompletelyremovabletraylocatedatthefrontoftheassemblyaboveeachcircuitbreaker—helpingcustomersperformroutineinspectionofcontrolwires.
Thistrayischarcoal-grayandisperhapsthemostnoticeableexternaldifferencebetweentheDSIIandtheDSdesigns.
TheDSIIbreakerisverysimilartotheDS.
Infact,theDSIIbreakerusesmostofthesameinternalcomponents—renewalpartscanoftenbeshared.
TheDSIIbreakerwasthefirsttoincludethenewerfamilyofDigitripRMStripunits:model510,610,810,910,andOPTIM750or1050.
UnliketheDSbreaker,however,theDSIIbreakerprovidesgenuinestandardizationofbreakerwiring,includingsecondarycontactpoints—withoutreducingfeaturesandoptions.
Thisisachievedwithalargersecondarycontactblock.
TheDSIIbreakerhasuptofour12-point,whitesecondarycontactblockswhereastheDSbreaker,hasuptofour8-point,blacksecondarycontactblocks.
DSIIbreakersthereforecannotbeinstalledintoaDSbreakercell.
DSIImetal-enclosedswitchgearwasdesignedtomeetthefollowingstandards:ANSIC37.
20.
1UL1558NEMASG5DSIIlowvoltagepoweraircircuitbreakers(LVPACB)weredesignedtomeetthefollowingstandards:ANSIC37.
13,C37.
16,C37.
50andC37.
51UL1066NEMASG3CSARatingsofDSIISwitchgear2000–5000Averticalandcrossbus6000Acrossbusoption600Vmaximum100,000Abusbracingstandard200,000AbusbracingoptionalDSIISwitchgearAssembliesDated1994–PresentwithShopOrderNumbersRangingfrom82Y1000to82Y3000BuiltfromAprilof1994tothepresent,theseassembliescontainthefollowingDSbreakers:DS-206,DS-206H,DS-206E,DS-416,DS-416H,DS-420,DS-632orDS-840DSL-206,DSL-416,DSL-420,DSL-632(withfusetruck)orDSL-840(withfusetruck)DSIIswitchgearassembliesdated1996–presentwithshopordernumbers82Y3001andlargerDSIISwitchgearAssembliesDated1994–PresentwithShopOrderNumbers82Y3001andLargerBuiltfromAprilof1996tothepresent,theseassembliescontainthefollowingDSIIbreakers:DSII-308,DSII-508,DSII-608,DSII-516,DSII-616,DSII-620,DSII-632,DSII-840orDSII-850DSLII-308,DSLII-516,DSLII-620,DSLII-632(withfusetruck)orDSLII-840(withfusetruck)Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
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comV12-T17-71234567891011121314151617181920212223242517SwitchgearDSIILowVoltageAssembliesandPowerCircuitBreakersReplacementCapabilitiesDSII308—FrontDSII308—RearDSIICellProvisionsNewDSIIAirCircuitBreakersNewDSIIcircuitbreakersareavailableforreplacementortofillexistingvacantcells.
Allbreakersarenewlymanufacturedandaremechanicallyandelectricallythesameasthebreakersoriginallyspecifiedandsupplied.
DSIICircuitBreakerProvisionsBreakerprovisionsarerequiredinswitchgearwhenthereisanexistingspaceinastructurethatistobefilledwithabreaker.
Provisionsareavailableforallratingsandincludeallpartsrequiredtocompletethecellinaccordancewiththeswitchgearasoriginallysupplied.
Class1ReconditioningReconditioningserviceisavailablefortheentirefamilyofDSIIbreakers.
Class1ReconditioningisEaton'sprocessofmaintaininglowvoltagepowerbreakerstotheirfullestcapability.
Wedisassembleeachbreaker,cleanandtesteachpartusingcomponent-specificmethods,thenreassembleandperformfinaltestingtoensurethateachbreakerisrestoredtooperatingcondition—allusingtheoriginalmanufacturer'sinstructionsandparts.
Newtripunitscanalsoberetrofittedduringthisprocess.
PleaseseePageV12-T17-9forbreakeraccessories.
DSIIBreakerPartsAnextensiveinventoryofnewlymanufacturedrenewalpartsforDSIIandDSLIIcircuitbreakersareavailable.
DSIISwitchgearStructurePartsDSIIswitchgearpartsareavailableformostDSdesigns.
Newlymanufacturedreplacementparts(suchasdoors,breakerprovisions,lifttrucks,metering,etc.
)areavailable.
TechnologyUpgradesDSII-VSR—FrontDSII-VSR(VacuumStarterReplacement)ForFVNR,motor-startingapplicationsONLY—thissolutionmightbeavailabletosignificantlylengthenthelife-spanofthe"motorstarter"aswellastoprovidebettermotoroverloadprotection.
TheDSII-VSRismanufacturedasanewassemblyandisdesignedtorackintothesameswitchgearcellsthataDSIIbreakerisremovedfrom.
Itwillphysicallyfitintoanyofthe"quarter-high"cellsrangingfromtheDSII-308totheDSII-620.
However,themaximumFLAratingiscurrently425A.
ThecurrentdesignDS-VSRcontainstheV201vacuumcontactorandappropriateoverloadprotection.
DigitripTripUnitRetrofitKitsRetrofitkitsareavailableforallDSIIbreakerframesizes.
PleaseseetheswitchgeartripunitretrofitkitsonPagesV12-T17-17–V12-T17-51formoredetail.
V12-T17-8Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
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com1234567891011121314151617181920212223242517SwitchgearDSIILowVoltageAssembliesandPowerCircuitBreakersMagnumDSAssembliesandPowerCircuitBreakersMagnumDSSwitchgearProductDescriptionCutler-HammerMagnumDSswitchgearstartedshippingin1998.
PerhapsthemostdistinctivefeaturewhencomparedtotheoriginalDSvintageisthe"through-the-door"design.
Thefollowingfunctionsmaybeperformedwithoutopeningthecircuitbreakerdoor:leveringthebreakerbetweenpositions;operatingmanualchargingsystem,includingviewingofthespringchargestatusflag;closingandopeningthebreaker;viewing/adjustingthetripunitandreadingthebreakerratingnameplate.
Thebreakersarefour-positiondrawoutdesign—connected,test,disconnectedorremoved.
ThebreakerscanalsobeequippedwithARMstechnologies,whichwillreducearcflashenergyavailableatdownstreamdevicesduringmaintenanceperiods.
Auniqueverticalandcrossbusconfigurationprovidesanoptionalindustry-leadingshort-circuitwithstandratingof200,000Awithouttheneedforupstreamcurrent-limitingfuses.
VerticalandcrossbusratingsarebasedonaULandANSIstandardtemperatureriseof65Caboveamaximumambientairtemperatureof40C.
MagnumDSswitchgearandbreakersconformtothefollowingstandards:ANSIC37.
20.
1,C37.
51UL1558,UL1066NEMASG5,SG3CSATheassemblieshaveundergoneanextensiveseismicqualificationprogram.
ThetestprogramusedANSIstandardC37.
81,theUniformBuildingCode(UBC)andtheCaliforniaBuildingCode(CBC)asabasisforthetestprogram.
Theassemblieshavebeentestedandqualifiedtoexceedtheserequirements.
MagnumDSSwitchgearRatingsCrossbusampacity2000,3200,4000,5000,6000Verticalbusampacity2000,3200,4000,5000Busbracing100,150or200kAMagnumDSWithoutCurrentLimitersReplacementCapabilities800–3200ADrawoutBreakerNewMagnumDSBreakersNewbreakersarereadilyavailableforallframesizesandinterruptionratings.
RenewalPartsandAccessoriesNewbreakerpartsandaccessoriesarereadilyavailableforallframesizesandinterruptingratings.
BreakerCellCellProvisionsandUpgradesSwitchgearcellprovisionsarerequiredwhenanexistingstructureblankspaceneedstobefilledwithanewMagnumDScircuitbreaker.
Cellupgradesarerequiredwhentheprovisionalreadyexists,buttheneedtoupgradeampacityand/orinterruptingratingisnecessary.
Sometimes,newriserbusmustalsobeinstalledwiththisoffering.
Class1ReconditioningReconditioningserviceisavailablefortheentirefamilyofMagnumDSbreakers.
Class1reconditioningisEaton'sprocessofmaintaininglowvoltagepowerbreakerstotheirfullestcapability.
Wedisassembleeachbreaker,cleanandtesteachpartusingcomponent-specificmethods,thenreassembleandperformfinaltestingtoensurethateachbreakerisrestoredtooperatingcondition—allusingtheoriginalmanufacturer'sinstructionsandparts.
Note1Interruptingratingis130kAat240V.
MaximumAmperesBreakerDesignationInterruptingRating(kA)Short-TimeRating(kA)800MDS-4084242800MDS-6086565800MDS-8088585800MDS-C08100851600MDS-61665651600MDS-81685851600MDS-C16100852000MDS-62065652000MDS-82085852000MDS-C20100853200MDS-63265653200MDS-83285853200MDS-C32100854000MDS-840851854000MDS-C4010011005000MDS-850851855000MDS-C501001100Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
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comV12-T17-91234567891011121314151617181920212223242517SwitchgearMagnumDSLowVoltageAssembliesandPowerCircuitBreakersBreakerAccessoriesBreakerTestKitsTestKitUnitTestKitThistestkitcanbeusedfortestingDS,DSIIandMagnumbreakersthatareequippedwitheitherAmptectororDigitripRMStripunits.
Testkit2includestestunitandadapter.
Note:Eachkitcontainsthe140D481G03basictester(Amptector-Ready)andtheadapterfortheselectedbreakerDigitripstyle.
TestKitAdaptersAdapterInMayof1993,thetestportchangedonDScircuitbreakersthathaveDigitripRMStripunits.
Thetestportwasmovedfromthefrontcovertotheleft-handside,asyoufacethefrontofthebreaker.
Theportwasalsochangedfroman11-pinbananaplugtoa9-pinplug.
Theadapterisforusinga140D481(G02R),(G02RR)or(G03)testertotestDSbreakerswithDigitripthathavetheside-mounted,9-pinplug.
Theadapterconvertsthebananaplugsonthetestertoa9-pinplug.
DONOTusetheadapterwiththeold140D481G01or140D481G02tester.
OnMagnumbreakers,thetestportislocatedonthefrontcoverofthetripunit.
Theportisa14-pinplug;theadapterconvertsthebananaplugsonthetestertoa14-pinplug.
AdaptersDescriptionCatalogNumberDS/DSIIDigitriptestkit8779CO2G02MagnumDigitriptestkit8779CO2G05DescriptionCatalogNumberDS/DSII8779C02G03Magnum8779C02G05BreakerTestCabinetBreakerTestCabinetTestcabinetforelectricallyoperatedbreakers,withpushbuttons,controlcableandreceptacle,forseparatemounting.
BreakerTestCabinetBackgroundInformationonTripUnitTestKitsNote1Thesepartsareusedwithanybreakerthatwasupgradedwith"DigitripRetrofitKits.
"DescriptionCatalogNumberDS120Vac/125Vdc6500C57G01240Vac/125Vdc6500C57G02DSII120Vac/125Vdc6500C57G03240Vac/125Vdc6500C57G04Magnum120Vac/125Vdc9253C25G01240Vac/125Vdc9253C25G02120Vaccapacitortrip9253C25G03Testbreakerplug9253C25G04DescriptionCatalogNumberObsoletetestunit,onlyforusewithAmptector140D481G01Obsoletetestunit,onlyforusewithAmptector140D481G02Sameas140D481G02,exceptretrofittedtotestbothAmptectorandDigitrip140D481G02RSameas140D481G02,exceptretrofittedtotestbothAmptectorandDigitrip140D481G02RRObsoleteTestKitAdapter,supersededby8779C02G038779C02G01WireharnesswithfemalebananaplugsfortemporaryconnectiondirectfromtestertotheauxiliaryCTmoduleontheretrofittedbreaker16503C53G01Adapterharnessforconvertingbananafromthetestertoa12-pinplugforretrofittedbreakersequippedwitha6503C55G0116503C54G01Newadapterforconverting12-pinplugon6503C55G01into9-pinplugforconnectingtothetestunitadapterstyle#8779C02G0316503C54G02Wireharnesswith12-pinplugforpermanentconnectiontoauxiliaryCTmoduleontheretrofittedbreaker;plugconnectsto6503C54G01or6503C54G0216503C55G01CurrentauxiliarypowermoduleforsupplyingpowertoDigitriptripunitduringtestprocedures;alsoidenticaltocatalognumberPRTAAPM11267C16G01V12-T17-10Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
com1234567891011121314151617181920212223242517SwitchgearProcedureforIdentifyingLowVoltageRenewalPartsProcedureforIdentifyingRenewalPartsForallswitchgearrequests,includeinformationfromthelistbelowtoensurethatpartsandbreakerssuppliedwillconsistofcorrectoptionsandsettings.
Withthevarietyofswitchgearvintages,theinformationisneededtosupplythecorrectparts.
Theremightbemodificationsneededtothebreakercellortothebusworktoaccommodatethebreakerthatwillonlyberecognizedbythedrawings.
Forallrequestsincludethefollowing:ShopordernumberFrontviewdrawingnumberGeneralordernumber(G0#)ManufacturingdateItemnumberMeteringrequiredOptionalrelaysCTsWhatchangeshavebeenmadesinceequipmentwasoriginallyinstalledinthefieldRequestsrequiringadditionalorreplacementbreakersalsorequirethefollowinginformation:BreakertypeTripratingMOorEOTripunitThree-wireorfour-wireTripsettings(LSIG)FixedordrawoutWhichcompartmentAnynewoptionsFurtherInformationPublicationNumberDescriptionDBBreakersRPD32-254RenewalPartsDataforDB,DBL,DBFbreakersSA-11745SalesAidforcustomfluidizedswitchgearbusDSBreakersRP.
22B.
01.
T.
ERenewalPartsDataforDSbreakersPL.
22G.
01.
P.
EPriceListforDSbreakersandaccessories,discountsymbolDS-1DSIIBreakersRP.
22B.
02.
T.
ERenewalPartsDataforDSIIbreakersIB694C694-02Instruction,operationandmaintenanceforDSII/DSLIIbreakersIL32-691CInstructionsforDS-DSII(tripunits500-910)testerPL.
22B.
01.
P.
EPriceListforDSIIbreakersandaccessoriesDS/DSIISwitchgearAssembliesRP.
44B.
01.
T.
ERenewalPartsDataforDS/DSIIswitchgearaccessoriesDSIISwitchgearandBreakerSA-32-610ASalesAidforDSIIlowvoltageswitchgearAD32-650AApplicationDataforDSIIswitchgearDSSwitchgearIB32-690FInstructionsforDSmetal-enclosedLVswitchgearDSandDSLBreakersIB33-790-1IInstruction,operationandmaintenanceforDS/DSLbreakersDSIISwitchgearTD.
44B.
01A.
T.
ETechnicalDataforDSIImetal-enclosedLVswitchgearDSIISwitchgearwithDSBreakersIB32-695CInstructionsforDSIIswitchgearcontainingDSbreakersDSIISwitchgearwithDSIIBreakersIB32-694BInstructionsforDSIIswitchgearcontainingDSIIbreakersMagnumDSSwitchgearPA.
44A.
01.
S.
EProductAid(1pg.
)forMagnumDSswitchgearTD.
44A.
01B.
T.
ETechnicalDataforMagnumDSmetal-enclosedLVswitchgearIB32-697AInstructionsforMagnumDSmetal-enclosedLVswitchgearRP01901001EMagnumDSswitchgearcommonreplacementpartsandaccessoriesMagnumDSSwitchgearandBreakersB.
44A.
01.
S.
EBrochure(20pg.
)forMagnumDSswitchgearandbreakersMagnumDSBreakersRP.
22F.
02.
T.
ERenewalpartsandaccessoriescatalogforMagnumDSbreakersIB2C12060H03Instructions,operationandmaintenanceforMagnumDSbreakersB.
22F.
01.
S.
UBrochure(16pg.
)forMagnumDSbreakersPL.
22F.
01A.
P.
EPriceListforMagnumDSbreakersIB.
44A.
05.
T.
EInstructionsforMagnumDS(tripunits520-1150)testerIL32-696AInstructionsforMagnumDSbreakertestcabinetVolume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
comV12-T17-111234567891011121314151617181920212223242517SwitchgearLowVoltageCompetitiveUpgrades—AR-SeriesReplacementBreakersCompetitiveUpgrades—LowVoltagePowerAirBreakersAR-SeriesReplacementBreakersTheAR-Series(air-replacement)breakersarenotretrofits.
Theyare100%newbreakersusedtocompletelyreplacetheoriginaldrawouttypepoweraircircuitbreaker.
Thissolutionusesstate-of-the-artCutler-HammerMagnumbreakertechnologythatprovidesmaximumlife-extensionandswitchgearmodernization.
Theofferingincludesanewbreaker,acassettewithextensionrailsandastandarddoor.
Nomodificationsarerequiredtotheoriginalline/loadpowerstabsorthesecondarydisconnectcontacts.
Thissolutioncaneliminatesafetyproblemscausedbydefectiverackingand/oroperatormechanisms.
AdditionalsafetyagainstarcflashincidentscanbeobtainedbyequippingthebreakerwithARMsTechnologies,therebyreducingthearcflashenergyavailableatdownstreamdevicesduringmaintenanceperiods.
Additionalswitchgearmaintenanceproblemssuchaspartsunavailabilityandlengthymaintenanceprocedurescanbeeliminated.
Thissolutionoftenprovidesasubstantialtotalinstalledcostsavingswhencomparedtocompletelyreplacingtheswitchgearassembly.
Inmanyinstances,theAR-Seriesreplacementbreakercanbecombinedwithengineeringservicestoprovidecontinuouscurrentand/orinterruptionratingupgrades.
TheAR-Seriesbreakersaredesigned,manufacturedandtestedtomodernIEEE/ANSIstandards.
Designsareavailableforawidevarietyofdrawouttypelowvoltagepoweraircircuitbreakers(LVPACB)originallymanufacturedbyWestinghouse,FederalPacificElectric,Allis-Chalmers,ITEandGeneralElectric.
Picturedonthispageareseveralexamplesofavailabledesigns.
ContactyourlocalEatonsalesrepresentativeforinformationonotherbreakertypes.
WestinghouseOriginalDB-25DB25-AR600NMOriginalDB-50DB50-AR1600MOriginalDB-75DB75-AR3000MAllis-ChalmersOriginalLA-600LA600-AR600NMITEOriginalK-600K-600-AR600NMFederalPacificElectricOriginalFP-25FP25-AR600NMOriginalFP-50FP50-AR1600MOriginalFP-75FP75-AR3000BGeneralElectricOriginalAK-2A-50AK2A50-AR1600MOriginalAKR-4A-30AKR4A30-AR800NMV12-T17-12Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
com1234567891011121314151617181920212223242517SwitchgearLowVoltageBreakerDrawoutVacuumStarterReplacementLowVoltageBreakerDrawoutVacuumStarterReplacementDB-25-LV-VSRShownProductDescriptionEaton'slowvoltageVSRisaself-containedvacuumstarterreplacementforalowvoltagedrawoutaircircuitbreakerusedformotorstartingapplications.
Insomecases,lowvoltageaircircuitbreakersareusedformotorstartingapplications.
Aircircuitbreakersarenotdesignedtowithstandthefrequentswitchingserviceandthemechanicalstressesassociatedwithrepetitivemotorstartingduty.
Thisisduetothebreakermechanismthatmustbedesignedtocloseandlatchagainstafault.
Inordertomeettheserequirements,themechanismmustcloseathighspeedswithagreatdealofforce.
Frequentclosingoperationsstressanddeterioratethebreakermechanisms.
Eaton'sLV-VSRisaself-containedreplacementvacuumstarterforalowvoltagedrawoutaircircuitbreaker.
TheLV-VSRisinterchangeablewiththedrawoutbreakerelementandrequiresnocellmodifications.
FeaturesAdvantagesTheuseofanLV-VSRvacuumstartercanprolongdevicelifeandsignificantlyreducemaintenancerepairanddowntime.
Alowvoltageaircircuitbreakerhasaneffectivelifeof4000operationswhileanLV-VSRvacuumstarterhasaneffectivelifeof1,000,000operations.
Forexample,amotorstartingapplicationthatrequiredtwostartsperhouroncontinuousdutywouldrequireamajorrebuildofthelowvoltagebreakerwithinthreemonths.
TheexpectedlifeofanLV-VSRvacuumstarterwouldbeover50years.
TheLV-VSRvacuumstarterusesstate-of-the-artEatonvacuuminterrupters.
Theinterruptersemploythelatestvacuumtechnologywithlonglife,resistancetoenvironmentalcontaminantsandpositivecontactwearindicators.
Theintegral,solid-state,tripunitsusedontheaircircuitbreakersaredesignedprimarilyforcableandtransformerprotection.
Motorsrequiremorepreciselysetovercurrentdevicesthatpreventmotordamageaswellasavoidingnuisancetripping.
Asolid-staterelay,EatonTypeC440,providesoverloadprotectionandphaseunbalanceprotection.
Thisrelaywasexclusivelydesignedformotorprotection.
MotorStarterTheLV-VSRconsistsofanEatonV201vacuumcontactor,ClassJcurrentlimitingfuses,multi-functionmotorprotectiverelay,threecurrenttransformersandanintegralcontrolpowertransformer.
VacuumContactorEaton'sV201vacuumcontactorisdesignedforstartingandcontrollingthree-phase,50/60HzACmotors.
Currentinterruptioniscontainedwithinthevacuumbottlesandnoarcbyproductsareventedtotheoutsideenvironment.
Contactconditionisgivenbywearindicators.
SeriesCurrentLimitingFusesClassJcurrentlimitingfusesprovideshort-circuitprotectionandallowacombinationratingof100kAat480or600V.
C440ElectronicOverloadRelayEaton'sC440multi-functionelectronic,motorprotectionrelayprovidesthefollowingfeatures:Overloadprotection,Class10A,10,20or30Phaseunbalanceprotection,selectable(ON/OFF)Groundfaultselectable(ON/OFF)RemoteresetAlarmrelayoutputcontactLEDstatusindicationCommunicationmodulesavailableVSRDesignsWestinghouseDBandDSGEITEandothersContactEESSat877-276-9379formoredetails.
LifeExceptionalelectricalandmechanicallifeisofferedbytheV201contactor—upto1,000,000electricaloperationsand2,500,000mechanicaloperations,evenunderharshconditions.
DrawoutCapabilityTheLV-VSRismountedonadrawoutframeandmaintainsthesafetyinterlockingsystemofthelowvoltageswitchgear.
EaseofInstallationTheLV-VSRmaybeinsertedintoastandardbreakercompartmentwithoutmodificationtothecompartment.
Theprimaryandsecondarycontactstructuresanddrawoutmechanismareidentical.
TheLV-VSRcontrolschemewillinterfacewithstandardswitchgearwiringwithnocellmodificationsandremotecontrolschemes,ifexisting,aremaintained.
Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
comV12-T17-131234567891011121314151617181920212223242517SwitchgearLowVoltageBreakerDrawoutVacuumStarterReplacementSafetyFeaturesTheLV-VSRvacuumstarterretainsallthesafetyfeaturesofthelowvoltageswitchgearincluding:RackingtheLV-VSRvacuumstarterispreventedwhilethecontactorisintheclosedposition.
ClosingtheLV-VSRvacuumstarterispreventedwhilerackingBreakerpositionindicationisprovided(connected,test,disconnect,remove)TheLV-VSRvacuumstarterispadlockable(optional)ineithertheconnect,testordisconnectpositionsPositivegroundconnectionismaintainedCloseddoortrippingClosed-doorcontrol,ifexisting,canbemaintainedLV-VSRControlFeaturesLV-VSRvacuumstarteroffersthefollowingstandardcontrolfeatures.
Otherdevicescanbesuppliedonrequest.
Start–stoppushbuttonsEatonC440electronicoverloadrelayProvisionforremotecontroloperationCustom-designedwiringschemesEaseofMaintenanceTheLV-VSRcontrolcomponentsarefront-mountedforeasyaccess.
TheLV-VSRusesthesamelineandloadfingerclusters,secondarycontactassembliesanddrawoutmechanismastheoriginalcircuitbreaker.
Renewalpartsarereadilyavailable.
TechnicalDataandSpecificationsRatingsTheLV-VSRvacuumstarterisratedasfollows:Maximumcontinuouscurrent—425AMaximumvoltagerating—600VShort-circuitratingat240–600V,200kAMaximummotorhpat550/575V,400hpMaximummotorhpat440/460V,300hpMaximummotorhpat220/230V,150hpV12-T17-14Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
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com1234567891011121314151617181920212223242517SwitchgearSystemsPow-RBreaker(SPB)SystemsPow-RBreaker(SPB)SPB-100Series—3000ASPB-65Series—1600ASPB-50Series—800AProductDescriptionTheCutler-HammerSystemsPow-RBreakerisanencasedpowerbreakerdesignedtoprovidebenefitsofspecialinteresttodistributionsystemsdesigners.
SystemsPow-RBreakerscanbeappliedasindividualbreakersinseparateenclosuresorinswitchboardsasmains,tiesorfeederbreakers.
Theycanbeappliedinlowvoltagedistributionsystemsthrough600Vac,50or60Hz.
Becausetheycombinehighinterruptingcapacitywithshort-timedelaytripping,SystemsPow-RBreakerscanbeappliedinfullyrated,selectivesystemswhileprovidingfullselectivitythroughtheappliedbreaker'sshort-timerating.
Bothmechanicalandelectricallyoperatedversionsofthebreakerfeatureatruetwo-stepstoredenergymechanismwithnochangeindimensions.
Thismechanismallowsmaximumfive-cycleclosingusuallyrequiredforgeneratorparalleling.
Aninterruptingcapacityof150,000Aat480Vwithoutfusesandshort-timecapabilitiesofupto85,000Aareavailable.
SystemsPow-RBreakersareULListedfor100%application.
SystemsPow-RBreakersmustbeappliedwithintheirpublishedratingsinaccordancewithULandNEMAStandardsdefinedas"UsualServiceConditions.
"Fourbasicframesizes(400/800/1200A,1600/2000A,2500/3000Aand4000/5000A)coverthecontinuousampererangeof100to5000A.
TheSystemsPow-RBreakersusetheprovenmicroprocessor-basedtripunittechnologythatwaspioneeredbyEaton.
DevelopmentsinmicroprocessortechnologyhavegivenusthenewfamilyofDigitripRMSelectronictripunitsandtheevennewerOPTIMprogrammabletripunit.
AllbreakerscomestandardwiththeDigitripRMS510tripunitsthathavelongtimeandinstantaneous(LI)trippingfunctions.
Short-timedelayandthree-orfour-wiregroundfaultprotectioncanbesuppliedasoptionaltrippingcharacteristics,therebyprovidingforuptoninephaseandgroundcurrentsettings.
Thisprovidesmaximumflexibilityintripcurveshapingandsystemcoordination.
Anycombinationofthesetripfunctions(LI,LS,LSI,LIG,LSGorLSIG)canbeprovidedwithintheDigitripfamilyoftripunits.
OptionaltripunitssuchastheDigitripRMS610thathasalargefour-digitalphanumericdisplayofloadcurrents,causeoftripandselfdiagnosticscanalsobespecified.
TheRMS810,whichinadditiontothe610features,displaysandtransmitsviatheIMPACC/PowerNetcommunicationsnetworkpowerandenergyvalues,mayalsobeprovided.
TheRMS910alsodisplayspowerqualitydata,powerfactorandphase-to-phasevoltages,andtransmitswaveformcaptureinformation.
ThemosttechnologicallyadvancedtripunitintheDigitripfamilyistheDigitripOPTIM.
TheOPTIM750hasfeaturessimilartotheDigitrip610andtheOPTIM1050hasfeaturessimilartotheDigitrip910.
Bothhavetheadditionalfeatureofbeingprogrammable,ratherthanhavingtobesetbydiscreteswitches.
Thisprogrammabilityallowsforanalmostinfinitenumberoftripsettings,whichinturnprovidesforevenclosersystemcoordination.
Alltripunitsusecompletelyinterchangeableratingplugs.
Theseplugs,whenappliedwiththeappropriatesensors,givethebreakersatrippingrangeof100to5000A.
TheSystemsPow-RBreakercanbesuppliedineitherfixedordrawoutmountingconfigurations.
Thedrawoutassemblyconsistsofastationaryframeandamovingcarriagewithfourpositions:connected,test,disconnectedandfullywithdrawn.
Thefixedconfigurationcanbesuppliedaseitherfrontorrearconnected.
TheSystemsPow-RBreakerhasavailableacompletefamilyofintegrallymountedaccessories.
Shunttrip,springreleasesolenoid,undervoltagerelease,auxiliaryswitches,keyinterlocks,mechanicalinterlocksandcoversforthecloseand/oropenpushbuttonsarejustanexampleoftheaccessoriesthatcanbemountedonthebreaker.
ProductHistorySinceitsintroductiontothemarketin1976,theSPBhasprovidedlongandreliableservice.
TensofthousandsofSPBshavebeenmanufacturedandplacedintoservicethroughouttheworldinswitchboards,automatictransferswitchesandotherspecialtyOEMmanufacturedpowerdistributionproducts.
SystemsPow-RBreakerscanbeidentifiedusingtwouniquenumbers.
OneistheS.
O.
(shopordernumber).
Theshopordernumberislocatedeitheronthebreaker'snameplateorontheleftsideofthebreaker.
AnexampleofthisnumberisS.
O.
74E2792.
01.
Thesecondnumberisa30-digitfeatureandoptionnumber.
Thefirst10charactersofthefeatureandoptionnumberareconsideredtobethefeatureorstylenumber,thenext20charactersaretheoptionoredgenumber.
Thisnumberisalsolocatedonthebreaker'snameplateorontheleftsideofthebreaker.
Anexampleofthisnumberis:Featureandoption8702C35G0122972400000001000144Feature/style8702C35G01Option/edge22972400000001000144Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
comV12-T17-151234567891011121314151617181920212223242517SwitchgearSystemsPow-RBreaker(SPB)ProductHistoryTimeLineReplacementCapabilitiesGenuinenewSPBreplacementpartsandaccessories,includingthoselistedinSPBRenewalPartsDataRP01301013E,datedFebruary2006,areavailable.
Contact1-800-222-9773forpriceandavailability,orcheckVista.
Thefollowingpartsandaccessoriesareavailable:MechanismandRelatedPartsCharginghandleCoverassemblyMechanismassemblyTripunitcoverplateassemblyElectricalAttachmentsShunttripassemblyCTgroundfaultUndervoltagereleaseRemotetimedelayAuxiliaryswitchCapacitortripdeviceSecondaryconnectorsPlateassemblyT-connectorsPressureterminalsSpringReleaseSolenoidElectricalOperatorBreakerAccessoriesKeyinterlockCoveraccessoriesDeadfrontshieldDoorescutcheonFixed-mountedbreakersBehind-the-doorandthrough-the-doordrawoutbreakersTripUnitsDigitrip500,600,700,800Digitrip510Digitrip610Digitrip810Digitrip910OPTIM750OPTIM1050Pow-R-Trip7ratingplugsDigitripratingplugsfor500,600,700,800TechnologyUpgradesUpgradesolutionsforSPBbreakersincludetripunitupgrades.
Thesesolutionsfocusonreplacingtheoldertechnologytrippingsystemswiththelatesttechnologyofferings.
Thelatesttechnologypermitssignificantimprovementstoberealizedinimprovedcoordinationandprotection,remotemeteringandmonitoring,networkcommunicationsandenergymanagementinformation.
IstheoldtechnologybreakerstillgoodenoughThatdependsontheanswerstothefollowingquestions.
CantheproblembesolvedwithrenewalpartsSomeproblemscanbesolvedquicklyandsimplywiththeinstallationofreplacementpartsandaccessories.
EatoncontinuestomanufacturenewgenuinereplacementpartsandaccessoriesforSPBs.
DoesthebreakerreliablyperformasexpectedIfthebreakerdoesnotperformreliablyevenwhenproperlymaintainedorserviced,themechanismortheentirebreakershouldbeconsideredforreplacement.
DoesthebreakertripsystemperformreliablyOlderSPBbreakersusedtripsystemsthatarenolongerbeingsupportedbyEaton.
Duetochangesinthetypicaldistributionsystemandtheadditionofnumerousharmonicgeneratingloads,someearlyvintageelectronictripsystemscouldexperienceunreliableorinaccuratetripbehavior.
Ifthisisthecase,thetripsystemshouldbereplaced.
IsthereaneedforenergymanagementBreakerswitholdertechnologytripsystemscouldnotsupportthedemandsofenergymanagement.
Moderntripsystemsprovidenotonlyimprovedprotection,butenergymonitoring,powerqualitymeasurementandcommunications.
Ifanyofthesearedesired,thetripsystemshouldbereplaced.
AretherecommendedmaintenanceintervalsbeingfollowedThereisatendencytostretchthemaintenanceintervalwellbeyondthemanufacturer'srecommendations.
Thisisdangerous.
Somestudieshaveshownthatifacircuitbreakerisleftclosedforaperiodoffivetosevenyears,itmaynotoperateasexpectedwhenneededtodoso.
Iftheanswerstotheabovequestionsallindicatethattheexistingtripsystemorthecircuitbreakerdoesnotneedtobereplaced,thentheoldtechnologybreakerisstillgoodenough,andmaintenancesolutionsarerecommended:1.
Maintainthebreakeratone-totwo-yearintervalsusingoriginalOEMparts.
2.
Usefactoryauthorizedserviceformoreextensiverepairneedsandmechanismreplacement.
Eatoncanprovideloanerbreakerstomaintainsystemuptimewhilethemaintenanceorfactoryauthorizedserviceisbeingperformed.
Ifanyanswertotheabovequestionsindicatethatthetripsystemorthecircuitbreakershouldbereplaced,thentheoldtechnologybreakerisnolongergoodenough,andUpgradeSolutionsarerecommended.
Eatonoffersachoiceoftwoupgradesolutions:1.
Tripsystemretrofit.
2.
NewSPBbreaker.
WestinghouseSPBCutler-HammerSPBProduct1970197519801985199019952000PresentV12-T17-16Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
com1234567891011121314151617181920212223242517SwitchgearSystemsPow-RBreaker(SPB)Insummary,howdowechoosetherightupgradesolutionDoesthebreakerperformreliablyexceptforthetripsystemIf"Yes,"thenaTripSystemRetrofitisthepreferredsolution.
Doesthebreakerperformreliablybutenergymanagement,powerqualitymeasurementorcommunicationsaredesiredIf"Yes,"thenaTripSystemRetrofitisstillthepreferredsolution.
IsbreakerreliabilityanissueandwillitrequireextensiveserviceorrepairsIf"Yes,"thenanewSPBbreakeristheappropriatesolution.
SeePagesV12-T17-35andV12-T17-36forinformationonDigitripretrofits.
ProductSupportServicesFactoryauthorizednon-warrantyserviceisavailablefromtheBreakerServiceCenterinSkelton,WV.
TheBreakerServiceCentercanperform:AllserviceandtestingneedsRepairstocrackedandbrokencasesandframesRepairstodamagedcontactassembliesMechanismreplacementsTripunitupgradesTheBreakerServiceCenteralsostocksavarietyofloanerSPBbreakerstokeepyourcustomerupandrunningwhiletheirbreakerisbeingserviced.
Ifyouhaveanopportunityorneedfurtherinformation,callEaton'sBreakerServiceCenterat1-877-275-7782.
FieldServiceandTesting(PerformedatCustomersite):ProvidedbyEaton'sElectricalServices&Systems(EESS),FieldServiceandTestingincludesinitialinspection,secondaryinjectiontesting,servicetoelectricaloperators,handlesandhubassemblies,installationofmostrenewalparts,andtripunitupgradestotheDigitrip510.
ContactyourlocalEESSofficeformoreinformation.
ServiceandTesting(PerformedatlocalEESSfacility):EESShasavarietyofserviceoptionsforSPBbreakersincludingprimaryinjectiontesting,mechanismreplacement,replacementofkeyinterlocksandgroundfaultCT,servicetofingerclustersandstationarycontacts,andtripunitupgradestoDigitrip610/810/910.
ContactyourlocalEESSofficeformoreinformation.
FurtherInformationPricingInformationNewlymanufacturedreplacementSPBbreakersandcassettesforexistingswitchgearmanufacturedinAsheville,NC;St.
Louis,MO;orEastPittsburgh,PA,areavailablethroughtheAftermarketProductCenterinAsheville,NC.
Call1-800-257-3278forpriceandavailability.
New,genuineSPBreplacementpartsandaccessoriescanbeidentifiedinpublicationRP01301013E.
Call1-800-222-9773forpriceandavailabilityorcheckVista.
PriceandAvailabilityDigest(PAD)Vista/VISTALINE(DiscountSymbolLVPCB)PublicationNumberDescriptionIL15156BRemovalandreplacementofmovingandstationaryconductorsandoperatingmechanisminaSystemsPow-Rbreaker.
IL6647C21H03Keyinterlockinstallationinstructionsforthrough-the-doordrawoutSystemsPow-Rbreakers.
LEM010ProblemswithSPBbreakers/wehavethesolutionstri-fold.
RP01301013ESystemsPow-Rbreakersrenewalpartsandaccessories.
Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
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comV12-T17-171234567891011121314151617181920212223242517SwitchgearTripUnitRetrofitKitsTripUnitRetrofitKitsApplicationDescriptionDigitripRMStripunitretrofitkitsarefullyengineered,field-installableretrofitkitsthatenabletheusertocompletelyreplaceanexistingtrippingsystem.
Theyareapplicableto(600Vac)lowvoltagepowerbreakersandaredesignedforapplicationonvariousmanufacturers'powerbreakers.
DigitripRMStripunitretrofitkitsprovidetruermssensing,themostaccurateandcurrentstate-of-the-arttechnologyformeasuringamperageloads.
Truermssensingremovesthepossibilityoffalsetrippingduetoharmonicdistortionofthepowerwaveformandenablesgreateraccuracyinselectivecoordinationofthepowerdistributionsystem.
Themicroprocessor-basedDigitriptripunitalsoallowscommunicationsforremotemonitoringtoahostcomputerorlocalAssembliesElectronicMonitor(AEM)viatheIntegratedMonitoringProtectionandControlCommunications(PowerNet)communicationsystem.
RatingsDigitripRMStripunitretrofitkitsareavailableforawidevarietyofvariousmanufacturers'lowvoltagepowerbreakerframes.
Ratingsrangefrom100to4000A.
Multi-tappedCTs,interchangeableratingplugs,programmablepickupandtimedelaysettingsprovidetheuserwithflexibility.
ProductHistoryOriginallyaWestinghouseProductInthepast,therehavebeenthreetypesofautomaticcontrolforlowvoltagepowerbreakers:electromechanicaltripunits,solid-statepeaksensingtripunitsandstate-of-the-arttruermssensingtripunits.
ElectromechanicalTripUnitsElectromechanicaltripunitswereinitiallyusedintheearly1940sandphasedoutbyallmanufacturersinthemid-1970s.
WestinghouseusedthesetripdevicesontypesDAandDKpowercircuitbreakers.
TheywerealsousedinitiallyontheDBpowercircuitbreaker.
Theelectromechanicaltripunitsweretheconventionalformofprotectiononallmanufacturers'breakers,upuntilthe1970s.
Electromechanicaltripunitswerecomposedofasolenoid,springs,adiaphragm,sealsandairventingapertures.
Threetripunitswererequiredperbreaker.
Duetoageorharshenvironmentsthesedeviceswouldfailorlosecalibration.
Theyrequiredagreatdealofpreventativemaintenance.
Solid-StatePeakSensingTripUnitsIn1970,theAmptectorTripUnitwasintroducedasthestandardtripunitontheWestinghousetypeDSpowercircuitbreaker.
TheAmptectorsolid-statetripsystemprovidedmuchgreateraccuracyandreliability,andincludednewfeatureslikegroundfault(G)protection,modeoftripindicationandtheabilitytoperformsecondaryinjectiontesting.
Electromechanicaltripdevicesimmediatelybecameobsolete,creatingaretrofitmarket.
AmptectorretrofitkitswereintroducedtoconvertthetypeDBbreakersthathadbeenfactoryequippedwiththeelectromechanicaltypetripunits.
In1976,thePOW-R-Trip7tripunitwasintroducedontheWestinghouseSPBinsulated-casepowercircuitbreaker.
Amoresimplifiedversionwithonlytwotripfunctions,knownasthePOW-R-Trip,becameavailablein1978.
Thenin1982,thePOW-RDigitriptripunitbecameavailableandwasofferedontheSPBbreakers.
In1985,RKtripunitsandretrofitkitswereintroducedtoprovideasolid-statetripunitsmallenoughtoretrofitGeneralElectricbreakersaswellastheWestinghousetypeDBbreakers.
Peaksensingtripunitswereanimprovementandprovidedimprovedreliabilityandaccuracy.
Onlyonetripunitwasrequiredperbreaker;however,peaksensingtripunitswerenotabletohandleharmonicconditions.
Theycausednuisancetrippingandunnecessarydowntime.
TruermsSensingTripUnitsIn1987,WestinghouseintroducedtheDigitripIIRMStripunit(standardversion)foruseontypeDSandSPBpowercircuitbreakers.
DigitripIIRMSwasthefirstmicroprocessor-basedtruermssensingtripunit.
Truermstripunitsenabledthemeasuringofcurrentratherthanthesensingofcurrent.
Becausetheyaremicroprocessor-baseddigitaldevices,theyarecapableoftakingdiscretesamplesofthecurrentwaveformineachphase.
Byapplyingamathematicalalgorithm,thecurrentisaccuratelymappedoutandmeasured.
Thismethodofmeasurementprovidestheabilitytoadapttoachangingharmoniccontentwhileprovidingrepeatableandreliableprotection.
V12-T17-18Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
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com1234567891011121314151617181920212223242517SwitchgearTripUnitRetrofitKitsProductHistoryTimeLineGeneralInformationState-of-the-ArtFeaturesDigitripRMStripunitretrofitkitscomeinseveraldifferentmodeltypes.
Amongthesetypes,theyprovideavarietyofaccommodatingfeatures(seetableonPageV12-T17-20).
Truermsmeasurementandprotection.
Extremelyaccurateandabletocompensateforharmoniccontentanddisturbances.
Groundfaultmaybeaddedtoanexistingpowerbreaker.
Groundfaultisofferedinathree-wireandafour-wireversion.
Zoneinterlockingisavailableontheshorttimeandgroundfaultmodesofprotection.
Thisenablesenhancedselectivityforhighfaultandgroundfaultcoordinationbetweenthemainandthefeederbreakers.
Localmonitoringviaadisplay.
Aredlightemittingdiode(LED)displayenablestheusertostepthroughandreadcurrentsandenergyreadingsforeachphaseandground.
CommunicationsviathePowerNetsystemallowsallpertinentinformation,regardingstaticanddynamicoperationofthebreaker,toberemotelymonitoredeitherbyahostcomputeroranIQAEM.
Thisfacilitatesenergymanagementandpowermanagement.
Remember,"Ifyoucan'tmeasureit,youcan'tmanageit.
"ThePackagedKitEachDigitripRMStripunitretrofitkitincludesaDigitriptripunit,anauxiliaryCTmodule,adirecttripactuator(DTA),quantity(three)currentsensors,aratingplug,interconnectingwiringharnesses,mountingbrackets,copperconnectors(whenrequired),hardware,andinstallationinstructions.
DigitripRMSretrofitkitsarecompletetrippingsystemsengineeredspecificallyforeachbreakertypeandframerating.
Allkitsaredesignedforfieldinstallation.
ApplicationandServiceConditionInordertoensurethatDigitripRMStripunitretrofitkitsaresuccessfullyapplied,installationmustonlybedonebyaqualifiedindividual.
Appropriatetestingmustbeperformedtoqualifytheretrofittedbreakerpriortoplacingthebreakerinservice.
DigitripRMStripunitretrofitkitswillprovideprotectionbasedontheirpublishedtime-currentcurveswhenthebreakerisproperlymaintainedandoperatedinaccordancewiththeoriginalmanufacturer'sspecificationandinstructions.
ServiceLifeThephysicalstructure,thebusassembliesandcontrolwiringofswitchgeararenormallyingoodcondition.
Thereplacementofthetripsystemcoupledalongwitheitherrefurbishmentorreconditioningofthebreakerwillprolongthelifeoftheswitchgearandprovidemodernstate-of-the-artprotection.
AvailabilityDigitripRMStripunitretrofitkitsarecurrentlyavailableforselectbreakerframesfromthefollowingmanufacturers:WestinghouseGeneralElectricITEAllis-ChalmersSiemens-AllisFederalPacificRoller-SmithOthermanufacturersOrderInformationInordertoobtaintheproperkit,thefollowinginformationshouldbeprovidedtoyourauthorizedEatondistributor:BreakermanufacturerBreakerframedesignationBreakerframeratingBreakercontinuouscurrentratingKittype(seetableonPageV12-T17-20)(i.
e.
,RMS510.
.
.
RMS810)ModesofprotectionSensorratingRatingplugratingProduct1955196019651970197519801985199019952000PresentPageElectromechanicalTripDevices(BBreakers)AmptectorTripUnitsandAccessories(DSBreakers)AmptectorRetrofitKits,TripUnits,andAccessories(DBBreakers)POW-R-Trip7TripUnits(SPBBreakers)POW-R-TripTripUnits(SPBBreakers)POW-R-DigitripITripUnits(SPBBreakers)RatingPlugsRKRetrofitKits,TripUnitsandAccessories(DBBreakers)RKRetrofitKits,TripUnitsandAccessories(GEAK-2ABreakers)DigitripIIRMSTripUnits(RMS500,RMS600,RMS700,RMS800)DigitripIIIRMSTripUnits(RMS510,RMS610,RMS710,RMS810)DigitripIIIRMSRetrofitKitsfor:WestinghouseDAandDKBreakersWestinghouseDBBreakersWestinghouseDSBreakersWestinghouseSPBBreakersGEAK-1,AK-2/2A,AK-3/3A,AKR-50.
AL-2EO,AL-2-50BreakersAllis-ChalmersLASeriesBreakersITEK-LineBreakersSiemens–AllisBreakersFederalPacificBreakersOtherBreakersV12-T17-24V12-T17-21V12-T17-21V12-T17-29V12-T17-31V12-T17-33V12-T17-35V12-T17-33V12-T17-41V12-T17-43V12-T17-47V12-T17-49V12-T17-51Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
comV12-T17-191234567891011121314151617181920212223242517SwitchgearTripUnitRetrofitKitsDefinitionsofReplacementandUpgradeCapabilitiesReplacementDigitripTripUnitsandRatingPlugsReplacementtripunitsandratingplugsareavailableandareusedwhenreplacingcomponentswithsimilarfunctionalityandprotectivefeatures.
AcompletelistingofreplacementtripunitsandratingplugsisfoundonPagesV12-T17-21–V12-T17-27.
DigitripTripUnitUpgradesTripunitupgradescanbeusedwhenupgradingthetripsystemonlyrequiresachangeintripunitwithnoadditionalhardware.
ThisoptionisusedtoreplaceanobsoleteDigitrip500/600/700/800orasoutlinedinthetablebelow.
UsethereplacementtripunitandratingplugtablesonPagesV12-T17-21–V12-T17-27.
DigitripTripUnitUpgradesForadvancedupgradesrequiringmorethanjustatripunitreplacement,atripunitretrofitkitorupgraderetrofitkitisthecorrectsolution.
DigitripRMSTripUnitRetrofitKitsDigitripRMStripunitretrofitkitsarefullyengineered,field-installableretrofitkitsthatenabletheusertocompletelyretrofitanexistingtripsystemonlowvoltagepowerbreakers.
TheyareappliedonbreakersthatdonothaveexistingDigitriptripsystemsinstalled.
ReferencePagesV12-T17-28–V12-T17-51forinformationonretrofitkits.
ForbreakerspreviouslyretrofittedorshippedfromthefactorywithaDigitriptripsystem,refertotripunitandratingplugreplacement,Digitriptripunitupgradesorupgraderetrofitkits.
UpgradeRetrofitKitsAnupgraderetrofitkitisusedwhenupgradingabreaker(previouslyretrofittedorsuppliedfromthefactorywithaDigitrip500/510)toanadvancedDigitrip610/810/910.
ThesearecompletekitsminusthecomponentscommonwithabasicDigitrip500/510retrofitkit.
A"U"inthelastpositionofthecatalognumberdenotesanupgraderetrofitkit.
ReferencePagesV12-T17-28–V12-T17-51forinformationonupgraderetrofitkits.
ArcflashReductionMaintenanceSystemNFPA70E-2004definesflashhazardas:"Adangerousconditionassociatedwiththereleaseofenergycausedbyanelectricarc.
"Thisisprimarilyheatenergyandmayresultinseriousorlifethreateningburns.
Whenproperlyappliedtoapowerbreaker,theArcflashReductionMaintenanceSystemreducesfault-clearingtimeandlowerstheavailablearcflashenergyattheconnecteddownstreamdevices.
Theresultisareductionofthehazardriskcategory,allowingforimprovedpersonnelsafetywhileeliminatingtheneedforhigherlevelsofcostlypersonalprotectiveequipment(PPE).
TheArcflashReductionMaintenanceSystemiscontrolledbyalockableswitchthatcaneasilyactivateafastertrippingtimeattheworklocationandbeincorporatedintoalock-outtag-out(LOTO)procedure.
ThisswitchcanbeappliedtoanylowvoltagepowerbreakerbymodifyingtheexistingDigitriptripsystem,orretrofittingabreakerwithaDigitripretrofitkit(seeAccessoriestableonPageV12-T17-28).
Forfurtherinformation,contactyourlocalEaton'sElectricalServices&Systemsoffice(seeTab24),ortheDigitripRetrofitKitServiceCenterat1-800-937-5487.
ModifiedDigitripTripSystemwithArcflashReductionMaintenanceSystemDigitripRetrofitwithArcflashReductionMaintenanceSystemDigitripTripUnitExistingUpgrade500510600610700810/910800810/910810910V12-T17-20Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
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com1234567891011121314151617181920212223242517SwitchgearTripUnitRetrofitKitsFunctionalComparisonofTripUnitsPastTechnologyFeaturesPresentTechnologyRMS500RMS500ZoneRMS600RMS700RMS800RMS510RMS510ZoneRMS610RMS810RMS910TripUnitFeaturesCause-of-tripLEDindicatorsIntegralselftestTripresetbuttonHardwaredriventhermalmemorySoftwaredriventhermalmemory(sel.
O/O)DiscriminatorcircuitonLSandLSGprotectionmodesDiscriminatorcircuitonLSandLSGprotectionmodesselectable(on/off)ZoneprotectiveinterlockingforshorttimeandgroundfaultmodesofprotectionAuxiliarycontactforlongtime,shortcircuitandgroundfaultfunctionsLocaldisplayofphasecurrentsLocaldisplayofgroundcurrentsLocaldisplayofcauseoftripLocaldisplayofenergy(MWh)Localdisplayofpeakdemand(MW)Localdisplayofpresentdemand(MW)PowerNetCommunicationFeaturesDatacommunicatedwithPowerNetincludes:alldisplayvalues,tripunitstatus,highloadalarm,causeoftrip,ratingplugstatus,breakerstatus,reasonforbreakerstatusTripsettingsPowerfactorControlviathePowerNetsystem(open/close)Voltagephase-to-phase,displayedontripunitandcommunicatedviaPowerNetcommunicationsTotalharmonicdistortion(THD);phaseA,B,C.
DisplayedontripunitandcommunicatedviaPowerNetcommunicationsTotalharmonicdistortionperharmonicfromthe2ndthroughthe27thharmonicdisplayedontripunitandcommunicatedviaPowerNetcommunicationsSystempowerfactor.
DisplayedontripunitandcommunicatedviaPowerNetcommunicationsVolume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
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comV12-T17-211234567891011121314151617181920212223242517SwitchgearReplacementDigitripRMSTripUnitsforPowerCircuitBreakersReplacementCapabilitiesDigitripRMSTripUnitsforPowerCircuitBreakersDigitripRMSTripUnitReplacementWhenaDigitripRMStripunitrequiresreplacement,itcanbereplaceddirectlyusingtheenclosedcharts.
Observethefollowingrestrictions:Thegroupfunction(G)cannotbeaddedinthefieldjustbychangingthetripunit.
TripFunctionsAllDigitripRMSretrofitkittypesareavailablewiththenecessarycombinationsoflong,short,instantaneousandgroundfault(LSIG)modesofprotectionasdepictedanddeemednecessarybyindustrystandards.
Thecombinationsofmodesofprotectionare:LlLSILSLIGLSGLSIGRatingPlugReplacementWhenchangingorreplacingratingplugs,usethechartsprovidedonPagesV12-T17-25–V12-T17-27forDS,SPBandallotherretrofittedbreakers.
DigitripUnits—Standard,HorizontalandVerticalConfigurationsStandardRetrofitRMSReplacementTripUnitsforDSandSPBBreakersShadedareadenotesobsoleteordiscontinuedproductsandservices.
12Notes1Atthetimeofthispublication,thestandardtripunitsforlowvoltageDigitripretrofitkitsaretheRMS510/610/810/910.
From1989to1996,thestandardtripunitsweretheRMS500/600/700/800.
Thesetripunitsarenolongerinproduction.
Replacementordersforthe500/600/700/800tripunitswillbefilledbytheequivalent510/610/810/910tripunits.
Remember,whenreplacinga500/600/700/800unitwitha510/610/810/910,theratingplugmustalsobereplaced.
2Ratingplugsforthe500/600/700/800tripunitswillstillbeavailable.
Theseratingplugsarenotinterchangeablewiththe510/610/810/910tripunits.
Likewise,ratingplugsforthe510/610/810/910arenotinterchangeablewiththe500/600/700/800tripunits.
3ThereisnodirectreplacementforDigitripRMS700.
UseDigitripRMS810or910.
DigitripModelProtectiveFunctionsCatalogNumberStyleNumberDigitripModelProtectiveFunctionsCatalogNumberStyleNumberPastTechnologyPresentTechnologyRMS500LlT51BLI1230C97G01RMS510LlS51LI7829C05G01RMS500LSIT52BLSI1230C97G02RMS510LSIS52LSI7829C05G02RMS500LST53BLS1230C97G03RMS510LSS53LS7829C05G03RMS500LIGT54BLIG1230C97G04RMS510LIGS54LIG7829C05G04RMS500LSGT55BLSG1230C97G05RMS510LSGS55LSG7829C05G05RMS500LSIGT56BLSIG1230C97G06RMS510LSIGS56LSIG7829C05G06RMS600LlT61BLI1230C97G07RMS610LlS61LI7829C10G01RMS600LSIT62BLSI1230C97G08RMS610LSIS62LSI7829C10G02RMS600LST63BLS1230C97G09RMS610LSS63LS7829C10G03RMS600LIGT64BLIG1230C97G10RMS610LIGS64LIG7829C10G04RMS600LSGT65BLSG1230C97G11RMS610LSGS65LSG7829C10G05RMS600LSIGT66BLSIG1230C97G12RMS610LSIGS66LSIG7829C10G06RMS7003LlT71BLI1230C97G19RMS810LlS81LI7829C08G01RMS7003LSIT72BLSI1230C97G20RMS810LSIS82LSI7829C08G02RMS7003LST73BLS1230C97G21RMS810LSS83LS7829C08G03RMS7003LIGT74BLIG1230C97G22RMS810LIGS84LIG7829C08G04RMS7003LSGT75BLSG1230C97G23RMS810LSGS85LSG7829C08G05RMS7003LSIGT76BLSIG1230C97G24RMS810LSIGS86LSIG7829C08G06RMS800LlT81BLI1230C97G13RMS910LlS91LI7829C09G01RMS800LSIT82BLSI1230C97G14RMS910LSIS92LSI7829C09G02RMS800LST83BLS1230C97G15RMS910LSS93LS7829C09G03RMS800LIGT84BLIG1230C97G16RMS910LIGS94LIG7829C09G0RMS800LSGT85BLSG1230C97G17RMS910LSGS95LSG7829C09G05RMS800LSIGT86BLSIG1230C97G18RMS910LSIGS96LSIG7829C09G06V12-T17-22Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
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com1234567891011121314151617181920212223242517SwitchgearReplacementDigitripRMSTripUnitsforPowerCircuitBreakersHorizontalRetrofitRMS/RReplacementTripUnitsforallOtherBreakersShadedareadenotesobsoleteordiscontinuedproductsandservices.
12Notes1Atthetimeofthispublication,thestandardtripunitsforlowvoltageDigitripretrofitkitsaretheRMS510/610/810/910.
From1989to1996,thestandardtripunitsweretheRMS500/600/700/800.
Thesetripunitsarenolongerinproduction.
Replacementordersforthe500/600/700/800tripunitswillbefilledbytheequivalent510/610/810/910tripunits.
Remember,whenreplacinga500/600/700/800unitwitha510/610/810/910,theratingplugmustalsobereplaced.
2Ratingplugsforthe500/600/700/800tripunitswillstillbeavailable.
Theseratingplugsarenotinterchangeablewiththe510/610/810/910tripunits.
Likewise,ratingplugsforthe510/610/810/910arenotinterchangeablewiththe500/600/700/800tripunits.
3ThereisnodirectreplacementforDigitripRMS700.
UseDigitripRMS810or910.
DigitripModelProtectiveFunctionsCatalogNumberStyleNumberDigitripModelProtectiveFunctionsCatalogNumberStyleNumberPastTechnologyPresentTechnologyRMS/R500HorizontalLlRH51BLI1232C84G01RMS510LlSRH51LI7801C36G01RMS/R500HorizontalLSIRH52BLSI1232C84G02RMS510LSISRH52LSI7801C36G02RMS/R500HorizontalLSRH53BLS1232C84G03RMS510LSSRH53LS7801C36G03RMS/R500HorizontalLIGRH54BLIG1232C84G04RMS510LIGSRH54LIG7801C36G04RMS/R500HorizontalLSGRH55BLSG1232C84G05RMS510LSGSRH55LSG7801C36G05RMS/R500HorizontalLSIGRH56BLSIG1232C84G06RMS510LSIGSRH56LSIG7801C36G06RMS/R600HorizontalLlRH61BLI1232C84G07RMS610LlSRH61LI7801C46G01RMS/R600HorizontalLSIRH62BLSI1232C84G08RMS610LSISRH62LSI7801C46G02RMS/R600HorizontalLSRH63BLS1232C84G09RMS610LSSRH63LS7801C46G03RMS/R600HorizontalLIGRH64BLIG1232C84G10RMS610LIGSRH64LIG7801C46G04RMS/R600HorizontalLSGRH65BLSG1232C84G11RMS610LSGSRH65LSG7801C46G05RMS/R600HorizontalLSIGRH66BLSIG1232C84G12RMS610LSIGSRH66LSIG7801C46G06RMS/R700Horizontal3LlRH71BLI1232C84G19RMS810LlSRH81LI7801C48G01RMS/R700Horizontal3LSIRH72BLSI1232C84G20RMS810LSISRH82LSI7801C48G02RMS/R700Horizontal3LSRH73BLS1232C84G21RMS810LSSRH83LS7801C48G03RMS/R700Horizontal3LIGRH74BLIG1232C84G22RMS810LIGSRH84LIG7801C48G04RMS/R700Horizontal3LSGRH75BLSG1232C84G23RMS810LSGSRH85LSG7801C48G05RMS/R700Horizontal3LSIGRH76BLSIG1232C84G24RMS810LSIGSRH86LSIG7801C48G06RMS/R800HorizontalLIRH81BLI1232C84G13RMS910LlSRH91LI7801C49G01RMS/R800HorizontalLSIRH82BLSI1232C84G14RMS910LSISRH92LSI7801C49G02RMS/R800HorizontalLSRH83BLS1232C84G15RMS910LSSRH93LS7801C49G03RMS/R800HorizontalLIGRH84BLIG1232C84G16RMS910LIGSRH94LIG7801C49G04RMS/R800HorizontalLSGRH85BLSG1232C84G17RMS910LSGSRH95LSG7801C49G05RMS/R800HorizontalLSIGRH86BLSIG1232C84G18RMS910LSIGSRH96LSIG7801C49G06Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
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comV12-T17-231234567891011121314151617181920212223242517SwitchgearReplacementDigitripRMSTripUnitsforPowerCircuitBreakersVerticalRetrofitRMS/RReplacementTripUnitsforallOtherBreakersShadedareadenotesobsoleteordiscontinuedproductsandservices.
12Notes1Atthetimeofthispublication,thestandardtripunitsforlowvoltageDigitripretrofitkitsaretheRMS510/610/810/910.
From1989to1996,thestandardtripunitsweretheRMS500/600/700/800.
Thesetripunitsarenolongerinproduction.
Replacementordersforthe500/600/700/800tripunitswillbefilledbytheequivalent510/610/810/910tripunits.
Remember,whenreplacinga500/600/700/800unitwitha510/610/810/910,theratingplugmustalsobereplaced.
2Ratingplugsforthe500/600/700/800tripunitswillstillbeavailable.
Theseratingplugsarenotinterchangeablewiththe510/610/810/910tripunits.
Likewise,ratingplugsforthe510/610/810/910arenotinterchangeablewiththe500/600/700/800tripunits.
3ThereisnodirectreplacementforDigitripRMS700.
UseDigitripRMS810or910.
DigitripModelProtectiveFunctionsCatalogNumberStyleNumberDigitripModelProtectiveFunctionsCatalogNumberStyleNumberPastTechnologyPresentTechnologyRMS/R500VerticalLlRV51BLI1232C97G01RMS510LlSRV51Ll7801C37G01RMS/R500VerticalLSIRV52BLSI1232C97G02RMS510LSISRV52LSI7801C37G02RMS/R500VerticalLSRV53BLS1232C97G03RMS510LSSRV53LS7801C37G03RMS/R500VerticalLIGRV54BLIG1232C97G04RMS510LIGSRV54LIG7801C37G04RMS/R500VerticalLSGRV55BLSG1232C97G05RMS510LSGSRV55LSG7801C37G05RMS/R500VerticalLSIGRV56BLSIG1232C97G06RMS510LSIGSRV56LSIG7801C37G06RMS/R600VerticalLlRV61BLI1232C97G07RMS610LlSRV61Ll7801C41G01RMS/R600VerticalLSIRV62BLSI1232C97G08RMS610LSISRV62LSI7801C41G02RMS/R600VerticalLSRV63BLS1232C97G09RMS610LSSRV63LS7801C41G03RMS/R600VerticalLIGRV64BLIG1232C97G10RMS610LIGSRV64LIG7801C41G04RMS/R600VerticalLSGRV65BLSG1232C97G11RMS610LSGSRV65LSG7801C41G05RMS/R600VerticalLSIGRV66BLSIG1232C97G12RMS610LSIGSRV66LSIG7801C41G06RMS/R700Vertical3LlRV71BLI1232C97G19RMS810LlSRV81Ll7801C42G01RMS/R700Vertical3LSIRV72BLSI1232C97G20RMS810LSISRV82LSI7801C42G02RMS/R700Vertical3LSRV73BLS1232C97G21RMS810LSSRV83LS7801C42G03RMS/R700Vertical3LIGRV74BLIG1232C97G22RMS810LIGSRV84LIG7801C42G04RMS/R700Vertical3LSGRV75BLSG1232C97G23RMS810LSGSRV85LSG7801C42G05RMS/R700Vertical3LSIGRV76BLSIG1232C97G24RMS810LSIGSRV86LSIG7801C42G06RMS/R800VerticalLlRV81BLI1232C97G13RMS910LlSRV91Ll7801C43G01RMS/R800VerticalLSIRV82BLSI1232C97G14RMS910LSISRV92LSI7801C43G02RMS/R800VerticalLSRV83BLS1232C97G15RMS910LSSRV93LS7801C43G03RMS/R800VerticalLIGRV84BLIG1232C97G16RMS910LIGSRV94LIG7801C43G04RMS/R800VerticalLSGRV85BLSG1232C97G17RMS910LSGSRV95LSG7801C43G05RMS/R800VerticalLSIGRV86BLSIG1232C97G18RMS910LSIGSRV96LSIG7801C43G06V12-T17-24Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
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com1234567891011121314151617181920212223242517SwitchgearReplacementDigitripRMSRatingPlugsDigitripRMSRatingPlugsProductDescriptionSPBRatingPlugandDetailsRatingplugsforDigitripRMStripunitsdeterminethecontinuouscurrentratingofthecircuitbreaker.
Allprotectionfunctionsettingsonthefaceofthetripunitareexpressedinperunitmultiplesoftheratingplugampererating(In).
Theratingplugisinterlockedwiththetrippingmechanismtoautomatically"open"thebreakerwhentheplugisremoved.
Thebreakerwillremain"tripfree"withtheplugremoved.
SPBratingplugsmustbeselectedtomatchthedesiredcontinuouscurrentratingofthebreaker,aswellastheframeratingandthesystemfrequency,i.
e.
,50or60Hz.
DSandretrofitratingplugsmustbeselectedtomatchthedesiredcontinuouscurrentratingofthebreaker,thesensortapsettingandthesystemfrequency,i.
e.
,50or60Hz.
Ratingplugsareequippedwithabackupbatterytomaintainthemodeoftripoperationfollowingacircuitbreakertrippingwhenexternalpowerisnotavailable.
Thebatteryisalong-lifelithiumtype,whichisaccessiblefromthefrontofthetripunit,withoutremovingtheratingplug.
ReplacementtypesandinstructionsareprovidedinApplicationData33-855.
RatingPlugforAllOtherRetrofittedBreakersDSRatingPlugFollowingatripoperationandwithnosupplementarycontrolpoweravailable,thebatterywillmaintainthemodeoftripLEDforapproximately60hours.
Note:Atthetimeofthispublication,thestandardtripunitsforlowvoltageDigitripretrofitkitsaretheRMS510/610/810/910.
From1989to1996,thestandardtripunitsweretheRMS500/600/700/800.
Thesetripunitsarenolongerinproduction.
Replacementordersforthe500/600/700/800tripunitswillbefilledbytheequivalent510/610/810/910tripunits.
Remember,whenreplacinga500/600/700/800unitwitha510/610/810/910,theratingplugmustalsobereplaced.
Note:Ratingplugsforthe500/600/700/800tripunitswillstillbeavailable.
Theseratingplugsarenotinterchangeablewiththe510/610/810/910tripunits.
Likewise,ratingplugsforthe510/610/810/910arenotinterchangeablewiththe500/600/700/800tripunits.
Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
comV12-T17-251234567891011121314151617181920212223242517SwitchgearReplacementDigitripRMSRatingPlugsforDSBreakersReplacementCapabilitiesRatingPlugsforDSBreakers1234Notes1Choosetheratingplugtomatchthesensortapselectedandthecontinuouscurrentrating.
2Whenorderingaspartofaretrofitkit,refertoPagesV12-T17-28throughV12-T17-51.
3Atthetimeofthispublication,thestandardtripunitsforlowvoltageDigitripretrofitkitsaretheRMS510/610/810/910.
From1989to1996,thestandardtripunitsweretheRMS500/600/700/800.
Thesetripunitsarenolongerinproduction.
Replacementordersforthe500/600/700/800tripunitswillbefilledbytheequivalent510/610/810/910tripunits.
Remember,whenreplacinga500/600/700/800unitwitha510/610/810/910,theratingplugmustalsobereplaced.
4Ratingplugsforthe500/600/700/800tripunitswillstillbeavailable.
Theseratingplugsarenotinterchangeablewiththe510/610/810/910tripunits.
Likewise,ratingplugsforthe510/610/810/910arenotinterchangeablewiththe500/600/700/800tripunits.
550Hzratingplugsareavailable.
ContactyourlocalEatonFieldSalesofficefordetails.
6Ratingplugsmaybeorderedseparatelybyabovestylenumberoraspartofacompleteretrofitkit.
PastTechnology(500/600/700/800)PresentTechnology(510/610/810/910)SensorTapConnectionRatingPlugRating60HzCatalogNumber560HzStyleNumber5SensorTapConnectionRatingPlugRating50/60HzCatalogNumber650/60HzStyleNumber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olume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
com1234567891011121314151617181920212223242517SwitchgearReplacementDigitripRMSRatingPlugsforDSBreakersRatingPlugsforSPBBreakers1234Notes1Choosetheratingplugtomatchthesensortapselectedandthecontinuouscurrentrating.
2Whenorderingaspartofaretrofitkit,refertoPagesV12-T17-28throughV12-T17-51.
3Atthetimeofthispublication,thestandardtripunitsforlowvoltageDigitripretrofitkitsaretheRMS510/610/810/910.
From1989to1996,thestandardtripunitsweretheRMS500/600/700/800.
Thesetripunitsarenolongerinproduction.
Replacementordersforthe500/600/700/800tripunitswillbefilledbytheequivalent510/610/810/910tripunits.
Remember,whenreplacinga500/600/700/800unitwitha510/610/810/910,theratingplugmustalsobereplaced.
4Ratingplugsforthe500/600/700/800tripunitswillstillbeavailable.
Theseratingplugsarenotinterchangeablewiththe510/610/810/910tripunits.
Likewise,ratingplugsforthe510/610/810/910arenotinterchangeablewiththe500/600/700/800tripunits.
550Hzratingplugsareavailable.
ContactyourlocalEatonFieldSalesofficefordetails.
6Ratingplugsmaybeorderedseparatelybyabovestylenumberoraspartofacompleteretrofitkit.
PastTechnology(500/600/700/800)PresentTechnology(510/610/810/910)SensorTapConnectionRatingPlugRating60HzCatalogNumber560HzStyleNumber5SensorTapConnectionRatingPlugRating50/60HzCatalogNumber650/60HzStyleNumber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olume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
comV12-T17-271234567891011121314151617181920212223242517SwitchgearReplacementDigitripRMSRatingPlugsforDSBreakersRatingPlugsforAllOtherBreakers1234Notes1Choosetheratingplugtomatchthesensortapselectedandthecontinuouscurrentrating.
2Whenorderingaspartofaretrofitkit,refertoPagesV12-T17-28throughV12-T17-51.
3Atthetimeofthispublication,thestandardtripunitsforlowvoltageDigitripretrofitkitsaretheRMS510/610/810/910.
From1989to1996,thestandardtripunitsweretheRMS500/600/700/800.
Thesetripunitsarenolongerinproduction.
Replacementordersforthe500/600/700/800tripunitswillbefilledbytheequivalent510/610/810/910tripunits.
Remember,whenreplacinga500/600/700/800unitwitha510/610/810/910,theratingplugmustalsobereplaced.
4Ratingplugsforthe500/600/700/800tripunitswillstillbeavailable.
Theseratingplugsarenotinterchangeablewiththe510/610/810/910tripunits.
Likewise,ratingplugsforthe510/610/810/910arenotinterchangeablewiththe500/600/700/800tripunits.
550Hzratingplugsareavailable.
ContactyourlocalEatonFieldSalesofficefordetails.
6Ratingplugsmaybeorderedseparatelybyabovestylenumberoraspartofacompleteretrofitkit.
PastTechnology(500/600/700/800)PresentTechnology(510/610/810/910)SensorTapConnectionRatingPlugRating60HzCatalogNumber560HzStyleNumber5SensorTapConnectionRatingPlugRating50/60HzCatalogNumber650/60HzStyleNumber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olume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
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com1234567891011121314151617181920212223242517SwitchgearTripUnitRetrofitKits—CustomerRequiredInformationCustomerRequiredInformationHowtoSelectaRetrofitKitToproperlyselectaretrofitkit,thefollowinginformationisrequired:BreakernameplateinformationManufacturerBreakertypeAmpereframesizeManuallyorelectricallyoperatedDrawoutorfixedmountingFusedornon-fusedDigitriptripunittyperequired510,610,810,910ProtectivefunctionsrequiredLI,LSI,LS,LIG,LSG,LSIGContinuouscurrentratingrequired(tripratingofbreaker)Three-orfour-wiresystem(determinesnumberofsensorsrequired)Toproperlyselectoptions,thefollowingquestionsneedtobeanswered:Willcustomersupply120Vaccontrolpowerorisbreaker-mountedCPTneededAppliesonlytoDigitrip610,810and910ArezoneinterlocksrequiredDoestheapplicationrequirerelayoutputsfromtheDigitrip610,810or910forremoteindicationDoesthebreakerhaveanexistingamptectororDigitriptripunitinstalledIfso,whatisitHowtoGenerateaCatalogNumberRefertoPagesV12-T17-30toV12-T17-51toviewtheretrofitkitcatalognumbersforspecificbreakermanufacturersandframes.
Whenusedinconjunctionwiththeinformationobtainedfromthispage,thesepagescontainalltheinformationnecessarytogenerateacatalognumber.
HowtoPriceaKitTocorrectlypriceaLowvoltageDigitripretrofitkit,refertotheRetrofitKitProductGuide.
Thisproductguideincludesbaseprices,addersandoptionsforalllowvoltageDigitripretrofitkits.
ForacopyoftheRetrofitKitProductGuide,contactyourlocalEatonFieldSalesofficeortheDigitripRetrofitKitServiceCenterat1-800-937-5487.
AccessoriesNotesAtthetimeofthispublication,thestandardtripunitsforlowvoltageDigitripretrofitkitsaretheRMS510/610/810/910.
From1989to1996,thestandardtripunitsweretheRMS500/600/700/800.
Thesetripunitsarenolongerinproduction.
Replacementordersforthe500/600/700/800tripunitswillbefilledbytheequivalent510/610/810/910tripunits.
Remember,whenreplacinga500/600/700/800unitwitha510/610/810/910,theratingplugmustalsobereplaced.
Ratingplugsforthe500/600/700/800tripunitswillstillbeavailable.
Theseratingplugsarenotinterchangeablewiththe510/610/810/910tripunits.
Likewise,ratingplugsforthe510/610/810/910arenotinterchangeablewiththe500/600/700/800tripunits.
DescriptionCatalogNumberStyleNumberAuxiliarypowermodulePRTAAPM1267C16G01AmptectorandDigitriptestset(testsforboth)8779C02G02Amptectoradapterharness6503C53G01Amptectortwo-pieceadapterharness(testsethalf)6503C54G01Amptectortwo-pieceadapterharness(breakerhalf)6503C55G01Externalharness(zoneinterlockshortingplugnon-DS)6502C83G01Simplifiedcellharness1ft6506C34G01Simplifiedcellharness6ft6506C34G02Simplifiedcellharness4ft6506C34G03ArcflashReductionMaintenanceSystem(ARMS)Non-DS9A10160G01DSwithnewDigitripkit9A10160G02DSforexistingDigitripsystem9A10160G03Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
comV12-T17-291234567891011121314151617181920212223242517SwitchgearWestinghouseDAandDKBreakers—TripUnitRetrofitKitsDigitripRMSTripUnitRetrofitKitsforWestinghouseDAandDKBreakersReplacementandUpgradeCapabilitiesReplacementandupgradecapabilitiesincludereplacementDigitriptripunitsandratingplugs,Digitriptripunitupgrades,DigitripRMStripunitretrofitkitsandupgraderetrofitkits.
FordefinitionsofthesesolutionsseePageV12-T17-19.
ForDigitripRMStripunitretrofitkitsandupgraderetrofitkits,createtheDigitripRMSretrofitkitcatalognumbertomatchtheWestinghouseDAorDKbreakertype,retrofitkittype,protectionfunction,ratingplugtype,currentsensortype,CPT,andtypeofkitrequiredforapplication.
SeetheexampleprovidedonPageV12-T17-30.
ApplicationNotesforDAandDKPowerCircuitBreakers1.
Retrofitkitsareforuseon50and60Hzdistributionsystems.
2.
Allretrofitkitsaredesignedfordrawoutpowercircuitbreakersonly.
Referallfixed-mountedbreakerapplicationstotheDigitripretrofitkitTechnicalServiceCenterat1-800-937-5487.
3.
Thebreakercompartmentdoorsontheswitchgearassemblymustbefreeofpanel-mountedinstrumentsanddevices(i.
e.
,ammeters,switches,etc.
)ortheretrofittedbreakermayinterferewiththesedeviceswhenthecompartmentdoorisclosed.
4.
Whenthegroundfault(G)optionisselected,pleaseobservethefollowing:a.
Forthree-phase,three-wiresolidlygroundedsystems,choosequantitythreecurrentsensorsinthecatalognumberdevelopment.
b.
Forthree-phase,four-wiresolidlygroundedsystems,choosequantityfourcurrentsensorsinthecatalognumberdevelopment.
Threesensorsaremountedonthebreakerandonesensorismountedontheswitchgearneutral.
Hardwaretomountthecurrentsensorontheswitchgearneutralandprovisionstowireitintothetripunitcircuit(includingarequiredpairofbreakersecondarydisconnect-ingcontacts)arenotincludedinthekit.
5.
RMS510Zone,610,810and910retrofitkitsincludeacellterminalblockassemblythatmustbeinstalledintheswitchgearassembly.
Internalswitchgearwiringtoaccommodatethecustomerapplicationschemesmustbeaddedinthefield.
6.
RMS610,810and910retrofitkitsrequireacustomersupplied120VacsourceconnectedtothecellterminalblockassemblytopowertheDigitripRMSdigitaldisplaysandcommunicationsfunctions(asapplicable).
V12-T17-30Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
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com1234567891011121314151617181920212223242517SwitchgearWestinghouseDAandDKBreakers—TripUnitRetrofitKitsDigitripRMSRetrofitKitsforWestinghouseDAandDKBreakersCatalogNumberingSystemNotes1Atthetimeofthispublication,thestandardtripunitsforlowvoltageDigitripretrofitkitsaretheRMS510/610/810/910.
2Maximumampereratingis200A.
ExampleshownisaDigitripretrofitkitforaDA-50-800manual,withanRMS810tripunit,withLSIGprotection,witha60Hzplug,ratedat800Aforasensortapof800A,foursensors(forafour-wiregroundsystem)thathaveasensortapof800A,thereisabreaker-mountedCPTwiththekit,thecellwiringissimplified(only6wiresvs.
16),andthebreakerwaspreviouslyretrofittedwithaDigitrip500/510,sothisisanupgradekit.
Thisinformationissubjecttochange.
UpdatedpricingandavailabilityinformationisincludedintheRetrofitKitProductGuide.
ForacopyoftheRetrofitKitProductGuide,contactyourlocalEatonFieldSalesofficeortheDigitripRetrofitKitServiceCenterat1-800-937-5487.
TripUnitType15=510basicZ=510zoneint.
6=6108=8109=910Protection1=LI2=LSI3=LS4=LIG5=LSG6=LSIGRPNoRatingPlugCat.
CodeCurrentRatingTapPlug2122323Q33424Q4344636466848688C8CACTCCHCHDHPHH200200300300300400400400400600600600800800800160016001600160030003000300030001002002002503002002503004003004006004006008008001000120016001600200025003000N=Noratingplug6=50/60HzPlugN=Nosensors3=Threesensors4=FoursensorsT=Digitrip510,610,810,910CodeBreakerFrameDescriptionSensorCodeCurrentRatingofSensorandAvailableTapsALLFRAMESSNOSENSORSPROVIDEDDK2DK-1522200DE6DK-25660044002200DT8DW8DA-50-800manual"Tulip"clusters"Springwrapped"fingercluster8800,400DTCDWCDA-50-1600manual"Tulip"fingercluster"Springwrapped"fingerclusterC1600,8008800,400DEHDA-75electricandmanualH3000N=NoCPTsuppliedC=Breaker-mountedCPTN=StandardkitU=UpgradekitfromDigitrip500/510N=StandardkitS=SimplifiedcellharnessR=CellharnessremovedDT88668848–TCSUVolume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
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comV12-T17-311234567891011121314151617181920212223242517SwitchgearWestinghouseDBBreakers—TripUnitRetrofitKitsDigitripRMSRetrofitKitsforWestinghouseDBBreakersDB-25BreakerRetrofittedwithDigitripRMS810RetrofitKitTypicalDigitripRMS810RetrofitKitforaDB-25PowerCircuitBreakerProductDescriptionDigitripRMSretrofitkitsforWestinghouseDBandDBLpowercircuitbreakerswerefirstintroducedin1989.
ForacompletedescriptionoftheDigitripRMStripsystemandthefeaturesofmodelsRMS510,610,810and910,seePageV12-T17-20.
RatingsDigitripRMSretrofitkitsareappliedonDBbreakerswithframeratingsfrom225A(DB-15)to4000A(DB-100)asidentifiedbelow.
Theratingplugandthecurrentsensorratingactinconcerttoprovideforawidespectrumofoverloadandshort-circuitsettings.
ChronologyDigitripRMSretrofitkitsandreplacementtripunitsforDBbreakersbecameavailablearound1989.
TheDigitripRMS510modelisthemoderndayreplacementfortheAmptectorandRKtripsystems.
ReplacementandUpgradeCapabilitiesReplacementandupgradecapabilitiesincludereplace-mentDigitriptripunitsandratingplugs,Digitriptripunitupgrades,DigitripRMStripunitretrofitkitsandupgraderetrofitkits.
Fordefinitionsofthesesolutions,seePageV12-T17-19.
ForDigitripRMStripunitretrofitkitsandupgraderetrofitkits,createtheDigitripRMSretrofitkitcatalognumbertomatchtheWestinghouseDBbreakertype,retrofitkittype,protectionfunction,ratingplugtype,currentsensortype,CPTandtypeofkitrequiredforapplication.
SeetheexampleprovidedonPageV12-T17-32.
ApplicationNotesforWestinghouseDBandDBLPowerCircuitBreakers1.
Retrofitkitsareforuseon50and60Hzdistributionsystems.
2.
Allretrofitkitsaredesignedfordrawoutpowercircuitbreakersonly.
Referallfixed-mountedbreakerapplicationstotheDigitripRetrofitKitServiceCenterat1-800-937-5487.
3.
Thebreakercompartmentdoorsontheswitchgearassemblymustbefreeofpanel-mountedinstrumentsanddevices(i.
e.
,ammeters,switches,etc.
)ortheretrofittedbreakermayinterferewiththesedeviceswhenthecompartmentdoorisclosed.
4.
TypeDB-15andDBLbreakercomponentsmayhaveametalbaffleontheinsideofthecompartmentdoor.
Ifso,thebafflewillhavetoberemovedtoaccommodatetheretrofittedDBbreaker.
5.
ContactyourlocalEatonofficeiftheexistingDBbreakerhasbothanundervoltagetripdevice(UVTA)andashunttrip.
6.
Whenthegroundfault(G)optionisselected,pleaseobservethefollowing:a.
Forthree-phase,three-wiresolidlygroundedsystems,choosequantitythreecurrentsensorsinthecatalognumberdevelopment.
b.
Forthree-phase,four-wiresolidlygroundedsystems,chooseaquantityoffourcurrentsensorsinthecatalognumberdevelopment.
Threesensorsaremountedonthebreakerandonesensorismountedontheswitchgearneutral.
Hardwaretomountthecurrentsensorontheswitchgearneutralandprovisionstowireitintothetripunitcircuit(includingarequiredpairofbreakersecondarydisconnectingcontacts)arenotincludedinthekit.
7.
RMS510Zone,610,810and910retrofitkitsincludeacellterminalblockassemblythatmustbeinstalledintheswitchgearassembly.
Internalswitchgearwiringtoaccommodatethecustomerapplicationschemesmustbeaddedinthefield.
8.
RMS610,810and910retrofitkitsrequireacustomersupplied120VacsourceconnectedtothecellterminalblockassemblytopowertheDigitripRMSdigitaldisplaysandcommunicationsfunctions(asapplicable).
9.
IftheexistingDBbreakerhasbeenretrofittedwithanAmptectortripsystem,andaDigitripRMSretrofitisdesired,contacttheDigitripRetrofitKitServiceCenterat1-800-937-5487fordetails.
V12-T17-32Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
com1234567891011121314151617181920212223242517SwitchgearWestinghouseDBBreakers—TripUnitRetrofitKitsDigitripRMSRetrofitKitsforWestinghouseDBBreakersCatalogNumberingSystemNotes1Atthetimeofthispublication,thestandardtripunitsforlowvoltageDigitripretrofitkitsaretheRMS510/610/810/910.
2Maximumampereratingis200A.
SampleshownisaDigitripretrofitkitforaDB-25,withanRMS810tripunit,withLSIGprotection,witha60HzPlug,ratedat250Aforasensortapof400A,foursensors(forafour-wiregroundsystem)thathavesensortapsof600,400,300and200A,thereisabreaker-mountedCPTwiththekit,thecellwiringissimplified(only6wiresvs.
16),andthebreakerwaspreviouslyretrofittedwithaDigitrip500/510,sothisisanupgradekit.
Thisinformationissubjecttochange.
UpdatedpricingandavailabilityinformationisincludedintheRetrofitKitProductGuide.
ForacopyoftheRetrofitKitProductGuide,contactyourlocalEatonFieldSalesofficeortheDigitripRetrofitKitServiceCenterat1-800-937-5487.
CodeBreakerFrameDescriptionSensorCodeCurrentRatingofSensorandAvailableTapsALLFRAMESSNOSENSORSPROVIDEDDB2DB-1522200DB6DB-25,DBL-256600,400,300,200DBCDB-50,DBL-50C1600,1200,800,600,4002200DBHDB-75H3000,2000DBKDB-100K4000WU2DB-15upgradefromAmptector2200WU6DB-25,DBL-25upgradefromAmptector6600,400,300,200WUCDB-50,DBL-50upgradefromAmptectorC1600,1200,800,600,4002200WUHDB-75upgradefromAmptectorH3000,2000WUKDB-100upgradefromAmptectorK4000DB68664Q44–TCSURPNoRatingPlugCat.
CodeCurrentRatingTapPlug2122323Q33424Q4344636466848688T6T8TATTC8CACTCCDADTDCDDHCHDHPHHKDKPKHKJKK200200300300300400400400400600600600800800800120012001200120016001600160016002000200020002000300030003000300040004000400040004000100200200250300200250300400300400600400600800600800100012008001000120016001000120016002000160020002500300020002500300032004000TripUnitType15=510basicZ=510zoneint.
6=6108=8109=910Protection1=LI2=LSI3=LS4=LIG5=LSG6=LSIGN=Noratingplug6=50/60HzplugT=Digitrip510,610,810,910N=NoCPTsuppliedC=Breaker-mountedCPTN=StandardkitS=SimplifiedcellharnessR=CellharnessremovedN=StandardkitU=UpgradekitfromDigitrip500/510N=Nosensors3=Threesensors4=FoursensorsVolume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
comV12-T17-331234567891011121314151617181920212223242517SwitchgearWestinghouseDSBreakers—TripUnitRetrofitKitsDigitripRMSRetrofitKitsforWestinghouseDSBreakersDSBreakerRetrofittedwithDigitripRMS810RetrofitKitTypicalDigitripRMS810RetrofitKitforaDSPowerCircuitBreakerProductDescriptionDigitripRMSretrofitkitsforWestinghouseDSandDSLpowercircuitbreakerswerefirstintroducedin1987.
ForacompletedescriptionoftheDigitripRMSTripSystemandthefeaturesofmodelsRMS510,610,810and910,seePageV12-T17-20.
RatingsDigitripRMSretrofitkitsareappliedonDSbreakerswithframeratingsfrom800A(DS-206)to4000A(DS-840)asidentifiedbelow.
Theratingplugandthecurrentsensorratingactinconcerttoprovideforawidespectrumofoverloadandshort-circuitsettings.
ChronologyDigitripRMSretrofitkitsandreplacementtripunitsforDSbreakersbecameavailablearound1987.
TheDigitripRMS510modelisthemoderndayreplacementfortheAmptectortripsystems.
ReplacementandUpgradeCapabilitiesReplacementandupgradecapabilitiesincludereplacementDigitriptripunitsandratingplugs,Digitriptripunitupgrades,DigitripRMStripunitretrofitkitsandupgraderetrofitkits.
Fordefinitionsofthesesolutions,seePageV12-T17-19.
ForDigitripRMStripunitretrofitkitsandupgraderetrofitkits,createtheDigitripRMSretrofitkitcatalognumbertomatchtheCutler-HammerorWestinghouseDSbreakertype,retrofitkittype,protectionfunction,ratingplugtype,currentsensortype,CPT,andtypeofkitrequiredforapplication.
SeetheexampleprovidedonPageV12-T17-34.
ApplicationNotesforCutler-HammerorWestinghouseDSandDSLPowerCircuitBreakers1.
Retrofitkitsareforuseon50and60Hzdistributionsystems.
2.
Allretrofitkitsaredesignedfordrawoutpowercircuitbreakersonly.
Referallfixed-mountedbreakerapplicationstotheEatonDigitripRetrofitKitServiceCenterat1-800-937-5487.
3.
Thebreakercompartmentdoorsontheswitchgearassemblymustbefreeofpanel-mountedinstrumentsanddevices(i.
e.
,ammeters,switches,etc.
)ortheretrofittedbreakermayinterferewiththesedeviceswhenthecompartmentdoorisclosed.
4.
Whenthegroundfault(G)optionisselected,pleaseobservethefollowing:a.
Forthree-phase,three-wiresolidlygroundedsystems,choosequantitythreecurrentsensorsinthecatalognumberdevelopment.
b.
Forthree-phase,four-wiresolidlygroundedsystems,choosequantityfourcurrentsensorsinthecatalognumberdevelopment.
Threesensorsaremountedonthebreakerandonesensorismountedontheswitchgearneutral.
Hardwaretomountthecurrentsensorontheswitchgearneutralandprovisionstowireitintothetripunitcircuit(includingarequiredpairofbreakersecondarydisconnectingcontacts)arenotincludedinthekit.
5.
RMS510,610,810and910retrofitkitsincludeacellterminalblockassemblythatmustbeinstalledintheswitchgearassembly.
Internalswitchgearwiringtoaccommodatethecustomerapplicationschemesmustbeaddedinthefield.
6.
RMS610,810and910retrofitkitsrequireacustomersupplied120VacsourceconnectedtothecellterminalblockassemblytopowertheDigitripRMSdigitaldisplaysandcommunicationsfunctions(asapplicable).
V12-T17-34Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
com1234567891011121314151617181920212223242517SwitchgearWestinghouseDSBreakers—TripUnitRetrofitKitsDigitripRMSRetrofitKitsforWestinghouseDSBreakersCatalogNumberingSystemNotes1Atthetimeofthispublication,thestandardtripunitsforlowvoltageDigitripretrofitkitsaretheRMS510/610/810/910.
2Ifbreakerhasbeenpreviouslyretrofitted,calltheDigitripRetrofitKitServiceCenterat1-800-937-5487.
SampleshownisaDigitripretrofitkitforaDS-206,withanRMS810tripunit,withLSIGprotection,witha60Hzplug,ratedat250Aforasensortapof400A,foursensors(forafour-wiregroundsystem)thathaveasensortapof400A,andtherearenootherfeaturessothisisastandardoriginalkit.
Thisinformationissubjecttochange.
UpdatedpricingandavailabilityinformationisincludedintheRetrofitKitProductGuide.
ForacopyoftheRetrofitKitProductGuide,contactyourlocalEatonFieldSalesofficeortheDigitripRetrofitKitServiceCenterat1-800-937-5487.
TripUnitType11=OPTIM10505=510basicZ=510zoneint.
6=6107=OPTIM7508=8109=910Protection1=LI2=LSI3=LS4=LIG5=LSG6=LSIG7=LSIARPNoRatingPlugCat.
CodeCurrentRatingTapPlug2122323Q33424Q4344636466848688T6T8TATTC8CACTCCDADTDCDDFCFDFFJCJDJFJJKDKPKJKK2002003003003004004004004006006006008008008001200120012001200160016001600160020002000200020002400240024003200320032003200400040004000400010020020025030020025030040030040060040060080060080010001200800100012001600100012001600200016002000240016002000240032002000250032004000N=Noratingplug6=50/60HzplugN=Nosensors3=Threesensors4=FoursensorsP=OPTIMT=Digitrip510,610,810,910N=NoCPTsuppliedC=Breaker-mountedCPTN=StandardkitU=Upgradekitfromfactorymodularmounting2B=Upgradekitfromfactoryboxmounting2CodeBreakerFrameDescriptionSensorCodeCurrentRatingofSensorandAvailableTapsALLFRAMESSNOSENSORSPROVIDEDDR6DS(L)-20688006600440033002200DRCDS(L)-416C1600T120088006600440033002200DRDDS-420D2000C1600T120088006600440033002200DRJDS-632(MustreplaceAmptectorSensors)J3200F2400DRKDS-840K4000J3200N=StandardkitS=SimplifiedcellharnessR=CellharnessremovedDR68664Q44–TNNNVolume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
comV12-T17-351234567891011121314151617181920212223242517SwitchgearWestinghouseSPBBreakers—TripUnitRetrofitKitsDigitripRMSRetrofitKitsforWestinghouseSPBBreakersSPB-100Series—3000AFrame—DigitripRMSRearViewofPlugAdapterBoxandDigitripRMS510(TypicalPartsofRetrofitKit)ProductDescriptionDigitripRMSretrofitkitsforWestinghouseSPBpowercircuitbreakersequippedwithPow-RTrip7orPow-RDigitriptripunitswerefirstintroducedin1989.
FieldretrofitsarelimitedtotheRMS510model.
ForacompletedescriptionoftheDigitripRMStripsystem,seePageV12-T17-20.
RatingsDigitripRMS510retrofitkitsareappliedonSPBbreakerswithframeratingsfrom400A(SPB-50)to5000A(SPB-150)asidentifiedonPageV12-T17-25.
Theratingplugandthecurrentsensorratingactinconcerttoprovideforawidespectrumofoverloadandshort-circuitsettings.
ChronologyDigitripRMSretrofitkitsforSPBbreakersbecameavailablearound1989.
TheDigitripRMS510modelistheonlymodelthatisavailable.
RetrofitsarelimitedtoSPBbreakersequippedwithaPow-RTrip7orPow-RDigitrip(alsoknownasDigitrip1)tripunits.
ReplacementandUpgradeCapabilitiesReplacementandupgradecapabilitiesincludereplacementDigitriptripunitsandratingplugs,Digitriptripunitupgrades,DigitripRMStripunitretrofitkitsandupgraderetrofitkits.
FordefinitionsofthesesolutionsseePageV12-T17-19.
ForDigitripRMStripunitretrofitkitsandupgraderetrofitkits,createtheDigitripRMSretrofitkitcatalognumbertomatchtheCutler-HammerorWestinghouseSPBbreakertype,retrofitkittype,protectionfunction,ratingplugtype,currentsensortype,CPTandtypeofkitrequiredforapplication.
SeetheexampleprovidedonPageV12-T17-36.
ApplicationNotesforCutler-HammerorWestinghouseSPBPowerCircuitBreakers1.
Retrofitkitsareforuseon50and60Hzdistributionsystems.
2.
OnlySPBbreakersequippedwithaPow-RTrip7orPow-RDigitrip(alsoknownasDigitrip1)tripunitsareretrofittableatthistime.
BreakersequippedwithaPow-Rtripcannotberetrofitted.
3.
SPBbreakersinstalledinautomatictransferswitchesandequippedwithabelIalarmcontactcannotberetrofittedatthistime.
4.
Anautomatictriprelay(ATR)isaremotemountedaccessorydesignedtoprovidevisualtripmodeindication,alarmandlockoutinterlockingcircuitryfollowingabreakerautomatictrippingoperation.
SPBbreakersequippedwithPow-RTrip7andthisATRmustpurchaseaseparateATRadapterkit.
SPBadapterkitwithgroundfault:4A35718G02.
SPBadapterkitwithoutgroundfault:4A35718G01.
5.
AnSPBbreakerwitha250Aframeratingcannotberetrofitted.
6.
GroundfaultprotectioncannotbeaddedtotheSPBbreaker.
Thebreakermustbeoriginallyequippedwithgroundfaultprotection,forgroundfaultprotectiontobeselected.
Changingthegroundfaultprotectionfromthree-wiretofour-wireisnotpermitted.
InterchangingbetweenLl,LS,LSI,LIG,LSGorLSIGisnotpermitted.
7.
SPBbreakersequippedwithzoneinterlockingforshorttimeand/orgroundfaulttimedelayscanberetrofitted,providedthattheexistingzoneinterlockconfigurationisnotchanged.
8.
ForDigitripRMStripunitreplacements,seePageV12-T17-21.
ForPow-RTrip7tripunitreplacements,seePageV12-T17-36.
9.
AfactoryretrofitispossibleforapplicationsrequiringDigitripRMS610,810and910.
Callfactoryformoreinformationat1-800-222-9773.
10.
SPBbreakersretrofittedwithDigitripRMScanbetestedwithprimaryinjectiontestingandtripunitselftest.
Secondaryinjectiontestingisnotavailable.
V12-T17-36Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
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com1234567891011121314151617181920212223242517SwitchgearWestinghouseSPBBreakers—TripUnitRetrofitKitsDigitripRMSRetrofitKitsforWestinghouseSPBBreakersCatalogNumberingSystemNotes1Atthetimeofthispublication,thestandardtripunitsforlowvoltageDigitripretrofitkitsaretheRMS510/610/810/910.
2Digitrip610,810and910arenotavailableforSPBbreakerretrofitkits.
Afactoryupgradeprogramisavailable.
Callfactoryformoreinformationat1-800-222-9773.
3SPBbreakerssuppliedfromfactorywithoutgroundfault(G)cannotberetrofittedinthefieldtoincludegroundfault.
Thisinformationissubjecttochange.
UpdatedpricingandavailabilityinformationisincludedintheRetrofitKitProductGuide.
ForacopyoftheRetrofitKitProductGuide,contactyourlocalEatonFieldSalesofficeortheDigitripRetrofitKitServiceCenterat1-800-937-5487.
TripUnitType15=510Basic2Protection1=LI2=LSI3=LS4=LIG35=LSG36=LSIG3RPNoRatingPlugCat.
CodeCurrentRatingTapPlug2122323Q33424Q4344636466848688T6T8TATTC8CACTCCDADTDCDDEAETECEEPCPDPPHCHDHPHHKDKPKHKJKKLHLJLKLL2002003003003004004004004006006006008008008001200120012001200160016001600160020002000200020002000C2000C2000C2000C250025002500300030003000300040004000400040004000500050005000500010020020025030020025030040030040060040060080060080010001200800100012001600100012001600200010001200160020001600200025001600200025003000200025003000320040003000320040005000N=Noratingplug6=50/60HzplugN=NosensorsT=Digitrip510N=StandardkitN=StandardkitN=StandardkitCodeBreakerFrameDescriptionBreakerFrameRatingandSensorTapW34W38W4TW4CW4EW54W58W5TW5CW5DW5EW5PW5HW5KW5LW64W68W6TW6CW6DW6EW6PW6HW6KW6LSPB-50-400SPB-50-800SPB-65-1200SPB-65-1600SPB-65-2000compactSPB-100-400SPB-100-800SPB-100-1200SPB-100-1600SPB-100-2000SPB-100-2000compactSPB-100-2500SPB-100-3000SPB-100-4000SPB-100-5000SPB-150-400SPB-150-800SPB-150-1200SPB-150-1600SPB-150-2000SPB-150-2000compactSPB-150-2500SPB-150-3000SPB-150-4000SPB-150-5000400800120016002000C4008001200160020002000C25003000400050004008001200160020002000C2500300040005000W5856688NS–TNNNVolume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
comV12-T17-371234567891011121314151617181920212223242517SwitchgearGeneralElectricAKBreakers—TripUnitRetrofitKitsDigitripRMSRetrofitKitsforWestinghouseDBBreakersDB-25BreakerRetrofittedwithDigitripRMS810RetrofitKitTypicalDigitripRMS810RetrofitKitforaDB-25PowerCircuitBreakerProductDescriptionDigitripRMSretrofitkitsforWestinghouseDBandDBLpowercircuitbreakerswerefirstintroducedin1989.
ForacompletedescriptionoftheDigitripRMStripsystemandthefeaturesofmodelsRMS510,610,810and910,seePageV12-T17-20.
RatingsDigitripRMSretrofitkitsareappliedonDBbreakerswithframeratingsfrom225A(DB-15)to4000A(DB-100)asidentifiedbelow.
Theratingplugandthecurrentsensorratingactinconcerttoprovideforawidespectrumofoverloadandshort-circuitsettings.
ChronologyDigitripRMSretrofitkitsandreplacementtripunitsforDBbreakersbecameavailablearound1989.
TheDigitripRMS510modelisthemoderndayreplacementfortheAmptectorandRKtripsystems.
ReplacementandUpgradeCapabilitiesReplacementandupgradecapabilitiesincludereplacementDigitriptripunitsandratingplugs,Digitriptripunitupgrades,DigitripRMStripunitretrofitkitsandupgraderetrofitkits.
Fordefinitionsofthesesolutions,seePageV12-T17-19.
ForDigitripRMStripunitretrofitkitsandupgraderetrofitkits,createtheDigitripRMSretrofitkitcatalognumbertomatchtheWestinghouseDBbreakertype,retrofitkittype,protectionfunction,ratingplugtype,currentsensortype,CPTandtypeofkitrequiredforapplication.
SeetheexampleprovidedonPageV12-T17-32.
ApplicationNotesforWestinghouseDBandDBLPowerCircuitBreakers1.
Retrofitkitsareforuseon50and60Hzdistributionsystems.
2.
Allretrofitkitsaredesignedfordrawoutpowercircuitbreakersonly.
Referallfixed-mountedbreakerapplicationstotheDigitripRetrofitKitServiceCenterat1-800-937-5487.
3.
Thebreakercompartmentdoorsontheswitchgearassemblymustbefreeofpanel-mountedinstrumentsanddevices(i.
e.
,ammeters,switches,etc.
)ortheretrofittedbreakermayinterferewiththesedeviceswhenthecompartmentdoorisclosed.
4.
TypeDB-15andDBLbreakercomponentsmayhaveametalbaffleontheinsideofthecompartmentdoor.
Ifso,thebafflewillhavetoberemovedtoaccommodatetheretrofittedDBbreaker.
5.
ContactyourlocalEatonofficeiftheexistingDBbreakerhasbothanundervoltagetripdevice(UVTA)andashunttrip.
6.
Whenthegroundfault(G)optionisselected,pleaseobservethefollowing:a.
Forthree-phase,three-wiresolidlygroundedsystems,choosequantitythreecurrentsensorsinthecatalognumberdevelopment.
b.
Forthree-phase,four-wiresolidlygroundedsystems,chooseaquantityoffourcurrentsensorsinthecatalognumberdevelopment.
Threesensorsaremountedonthebreakerandonesensorismountedontheswitchgearneutral.
Hardwaretomountthecurrentsensorontheswitchgearneutralandprovisionstowireitintothetripunitcircuit(includingarequiredpairofbreakersecondarydisconnectingcontacts)arenotincludedinthekit.
7.
RMS510zone,610,810and910retrofitkitsincludeacellterminalblockassemblythatmustbeinstalledintheswitchgearassembly.
Internalswitchgearwiringtoaccommodatethecustomerapplicationschemesmustbeaddedinthefield.
8.
RMS610,810and910retrofitkitsrequireacustomersupplied120VacsourceconnectedtothecellterminalblockassemblytopowertheDigitripRMSdigitaldisplaysandcommunicationsfunctions(asapplicable).
9.
IftheexistingDBbreakerhasbeenretrofittedwithanAmptectortripsystem,andaDigitripRMSretrofitisdesired,contacttheDigitripRetrofitKitServiceCenterat1-800-937-5487fordetails.
V12-T17-38Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
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com1234567891011121314151617181920212223242517SwitchgearGeneralElectricAKBreakers—TripUnitRetrofitKitsDigitripRMSRetrofitKitsforGeneralElectricAKBreakersCatalogNumberingSystemNotes1Atthetimeofthispublication,thestandardtripunitsforlowvoltageDigitripretrofitkitsaretheRMS510/610/810/910.
2Maximumampereratingis200A.
3UseGU6,GU7,GUCkitsonlyforbreakerswithtop-mountedfuses.
Forbreakerswithbottom-mountedfuses,usestandardkit.
Thisinformationissubjecttochange.
UpdatedpricingandavailabilityinformationisincludedintheRetrofitKitProductGuide.
ForacopyoftheRetrofitKitProductGuide,contactyourlocalEatonFieldSalesofficeortheDigitripRetrofitKitServiceCenterat1-800-937-5487.
TripUnitType15=510basicZ=510zoneint.
6=6108=8109=910Protection1=LI2=LSI3=LS4=LIG5=LSG6=LSIGRPNoRatingPlugCat.
CodeCurrentRatingTapPlug2122323Q33424Q4344636466848688C8CACTCCDADTDCDDHCHDHPHHKDKPKHKJKK200200300300300400400400400600600600800800800160016001600160020002000200020003000300030003000400040004000400040001002002002503002002503004003004006004006008008001000120016001000120016002000160020002500300020002500300032004000N=Noratingplug6=50/60HzplugN=Nosensors3=Threesensors4=FoursensorsT=Digitrip510,610,810,910N=NoCPTsuppliedC=Breaker-mountedCPTN=StandardkitU=UpgradekitfromDigitrip500/510N=StandardkitS=SimplifiedcellharnessR=CellharnessremovedCodeBreakerFrameDescriptionSensorCodeCurrentRatingofSensorandAvailableTapsALLFRAMESSNOSENSORSPROVIDEDG12AK-1-15manual22200G16AK-1-256600,400G2CAK-1-50,AK-2/2A-50,AK-3/3A-50C1600,8008800,4004400,200GMCAK-1-50slowclosenotopframeC1600,8008800,4004400,200G2HAK-1-75,AK-2/2A-75,AK-3/3A-75H3000,2000G2KAK-1-100,AK-2/2A-100,AK-3/3A-100K4000G22AK-2/2A-15manuallyoperated22200G26AK-2/2A-256600,400,300,200GTDAKT-2A-50C2000G36AK-3/3A-256600,400,300,200GU6AKU-2/2A-2536600,400,300,200GU7AKU-3/3A-2536600,400,300,200GUCAKU-2A/3A-503C1600,8008800,4004400,200GS8AKR(U)-6D/7D-30S8800,400GA8AKR-4A/5A-308800,400GACAKR-4A/5A-50C1600,800/800,400GADAKRT-4A/5A-50D2000GD8AKR-6D/7D-308800,400GDCAKR-6D/7D-50C1600,800/800,400GDDAKRT-6D/7D-50D2000G368664Q46–TCSUVolume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
comV12-T17-391234567891011121314151617181920212223242517SwitchgearGeneralElectricAL-2-50-75Breakers—TripUnitRetrofitKitsDigitripRMSRetrofitKitsforGeneralElectricAL-2-50-75BreakersCatalogNumberingSystemNote1Atthetimeofthispublication,thestandardtripunitsforlowvoltageDigitripretrofitkitsaretheRMS510/610/810/910.
SampleshownisaDigitripretrofitkitforanAL-2-50-600manuallyoperated,withanRMS810tripunit,withLSIGprotection,witha60Hzplug,ratedat250Aforasensortapof400A,foursensors(forafour-wiregroundsystem)thathavesensortapsof600,400,300and200A,thereisabreaker-mountedCPTwiththekit,thecellwiringissimplified(only6wiresvs.
16),andthebreakerwaspreviouslyretrofittedwithaDigitrip500/510,sothisisanupgradekit.
Thisinformationissubjecttochange.
UpdatedpricingandavailabilityinformationisincludedintheRetrofitKitProductGuide.
ForacopyoftheRetrofitKitProductGuide,contactyourlocalEatonFieldSalesofficeortheDigitripRetrofitKitServiceCenterat1-800-937-5487.
GQ68664Q46–TCSUTripUnitType15=510basicZ=510zoneint.
6=6108=8109=910Protection1=LI2=LSI3=LS4=LIG5=LSG6=LSIGRPNoRatingPlugCat.
CodeCurrentRatingTapPlug2122323Q33424Q4344636466848688T6T8TATTC8CACTCCDADTDCDD200200300300300400400400400600600600800800800120012001200120016001600160016002000200020002000100200200250300200250300400300400600400600800600800100012008001000120016001000120016002000N=Noratingplug6=50/60HzplugN=Nosensors3=Threesensors4=FoursensorsT=Digitrip510,610,810,910N=NoCPTsuppliedC=Breaker-mountedCPTN=StandardkitU=UpgradekitfromDigitrip500/510N=StandardkitS=SimplifiedcellharnessR=CellharnessremovedCodeBreakerFrameDescriptionSensorCodeCurrentRatingofSensorandAvailableTapsALLFRAMESSNOSENSORSPROVIDEDGQ6AL-2-50-600manuallyoperated6600,400,300,200GQ8AL-2-50-800manuallyoperated8800,600,4002200GQTAL-2-50-1200manuallyoperatedT1200,6008800,600,4002200GQCAL-2-50-1600manuallyoperatedC1600,12008800,600,4002200GL6AL-2-600electricallyoperated6600,400,300,200GL8AL-2-800electricallyoperated8800,600,4002200GLTAL-2-1200electricallyoperatedT1200,6008800,600,4002200GLCAL-2-1600electricallyoperatedC1600,12008800,600,4002200GLDAL-2-75-2000electricallyoperatedD2000V12-T17-40Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
com1234567891011121314151617181920212223242517SwitchgearOtherGeneralElectricBreakers—TripUnitRetrofitKitsDigitripRMSRetrofitKitsforOtherGeneralElectricBreakersCatalogNumberingSystemNote1Atthetimeofthispublication,thestandardtripunitsforlowvoltageDigitripretrofitkitsaretheRMS510/610/810/910.
SampleshownisaDigitripretrofitkitforanAE-1-25,withanRMS810tripunit,withLSIGprotection,witha60Hzplug,ratedat250Aforasensortapof400A,foursensors(forafour-wiregroundsystem)thathavesensortapsof600,400,300and200A,thereisabreaker-mountedCPTwiththekit,thecellwiringissimplified(only6wiresvs.
16),andthebreakerwaspreviouslyretrofittedwithaDigitrip500/510,sothisisanupgradekit.
Thisinformationissubjecttochange.
UpdatedpricingandavailabilityinformationisincludedintheRetrofitKitProductGuide.
ForacopyoftheRetrofitKitProductGuide,contactyourlocalEatonFieldSalesofficeortheDigitripRetrofitKitServiceCenterat1-800-937-5487.
TripUnitType15=510basicZ=510zoneint.
6=6108=8109=910Protection1=LI2=LSI3=LS4=LIG5=LSG6=LSIGRPNoRatingPlugCat.
CodeCurrentRatingTapPlug2122323Q33424Q4344636466200200300300300400400400400600600600100200200250300200250300400300400600N=Noratingplug6=50/60HzplugN=Nosensors3=Threesensors4=FoursensorsT=Digitrip510,610,810,910N=NoCPTsuppliedC=Breaker-mountedCPTN=StandardkitU=UpgradekitfromDigitrip500/510CodeBreakerFrameDescriptionSensorCodeCurrentRatingofSensorandAvailableTapsALLFRAMESSNOSENSORSPROVIDEDGE6AE-1-25,AE-1B6600,400,300,200N=StandardkitS=SimplifiedcellharnessR=CellharnessremovedGE68664Q46–TCSUVolume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
comV12-T17-411234567891011121314151617181920212223242517SwitchgearAllis-ChalmersLABreakers—TripUnitRetrofitKitsDigitripRMSRetrofitKitsforAllis-ChalmersLABreakersAllis-ChalmersLA600GoldBreakerRetrofittedwithDigitripRMS810RetrofitKitTypicalRMS810RetrofitKitforAllis-ChalmersLA600GoldPowerCircuitBreakerProductDescriptionDigitripRMSretrofitkitsforAllis-ChalmersLApowercircuitbreakerswerefirstintroducedin1991.
ForacompletedescriptionoftheDigitripRMStripsystemandthefeaturesofmodelsRMS510,610,810and910,seePageV12-T17-20.
RatingsDigitripRMSretrofitkitsareappliedonAllis-Chalmersbreakersfrom600A(LA600)to3000A(LA3000).
Theratingplugandthecurrentsensoractinconcerttoprovideforawidespectrumofoverloadandshort-circuitsettings.
ChronologyDigitripRMSretrofitkitsandreplacementtripunitsforAllis-ChalmersLAbreakersbecameavailablein1991.
TheDigitripRMS510modelisthemoderndayreplacementforelectromechanicaltripdeviceorpeaksensingsolid-statetripsystems.
ReplacementandUpgradeCapabilitiesReplacementandupgradecapabilitiesincludereplacementDigitriptripunitsandratingplugs,Digitriptripunitupgrades,DigitripRMStripunitretrofitkitsandupgraderetrofitkits.
Fordefinitionsofthesesolutions,seePageV12-T17-19.
ForDigitripRMStripunitretrofitkitsandupgraderetrofitkits,chooseorcreatetheDigitripRMSretrofitkitcatalognumbertomatchtheAllis-ChalmersLAbreakertype,retrofitkittype,protectionfunction,ratingplugtype,currentsensortype,CPTandtypeofkitrequiredforapplication.
SeetheexampleprovidedonPageV12-T17-42.
ApplicationNotesforAllis-ChalmersLAPowerCircuitBreakers1.
Retrofitkitsareforuseon50and60Hzdistributionsystems.
2.
Allretrofitkitsaredesignedfordrawoutpowercircuitbreakersonly.
Referallfixed-mountedbreakerapplicationstotheDigitripRetrofitKitServiceCenterat1-800-937-5487.
3.
Thebreakercompartmentdoorsontheswitchgearassemblymustbefreeofpanel-mountedinstruments(i.
e.
,meters,instruments,controlswitches,indicatinglamps,etc.
)ortheretrofittedbreakermayinterferewiththesedeviceswhenthecompartmentdoorisclosed.
4.
Whenthegroundfault(G)optionisselected,pleaseobservethefollowing:a.
Forthree-phase,three-wiresolidlygroundedsystems,choosequantitythreecurrentsensorsinthecatalognumberdevelopment.
b.
Forthree-phase,four-wiresolidlygroundedsystems,choosequantityfourcurrentsensorsinthecatalognumberdevelopment.
Threesensorsaremountedonthebreakerandonesensorismountedontheswitchgearneutral.
Hardwaretomountthecurrentsensorontheswitchgearneutralandprovisionstowireitintothetripunitcircuit(includingarequiredpairofbreakersecondarydisconnectingcontacts)arenotincludedinthekit.
5.
RMS510Zone,610,810and910retrofitkitsincludeacellterminalblockassemblythatmustbeinstalledintheswitchgearassembly.
Internalswitchgearwiringtoaccommodatethecustomerapplicationschemesmustbeaddedinthefield.
6.
RMS610,810and910retrofitkitsrequireacustomersupplied120VacsourceconnectedtothecellterminalblockassemblytopowertheDigitripRMSdigitaldisplaysandcommunicationsfunctions(asapplicable).
7.
ReferallLAF(LAbreakerswithcurrentlimiters)breakerstotheDigitripRetrofitKitServiceCenterat1-800-937-5487forevaluation.
V12-T17-42Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
com1234567891011121314151617181920212223242517SwitchgearAllis-ChalmersLABreakers—TripUnitRetrofitKitsDigitripRMSRetrofitKitsforAllis-ChalmersLABreakersCatalogNumberingSystemNote1Atthetimeofthispublication,thestandardtripunitsforlowvoltageDigitripretrofitkitsaretheRMS510/610/810/910.
SampleshownisaDigitripretrofitkitforanLA-600gold,withanRMS810tripunit,withLSIGprotection,witha60HzPlug,ratedat250Aforasensortapof400A,foursensors(forafour-wiregroundsystem)thathavesensortapsof600,400,300and200A,thereisabreaker-mountedCPTwiththekit,thecellwiringissimplified(only6wiresvs.
16),andthebreakerwaspreviouslyretrofittedwithaDigitrip500/510,sothisisanupgradekit.
Thisinformationissubjecttochange.
UpdatedpricingandavailabilityinformationisincludedintheRetrofitKitProductGuide.
ForacopyoftheRetrofitKitProductGuide,contactyourlocalEatonFieldSalesofficeortheDigitripRetrofitKitServiceCenterat1-800-937-5487.
TripUnitType15=510basicZ=510zoneint.
6=6108=8109=910Protection1=LI2=LSI3=LS4=LIG5=LSG6=LSIGRPNoRatingPlugCat.
CodeCurrentRatingTapPlug2122323Q33424Q4344636466848688T6T8TATTC8CACTCCDADTDCDDHCHDHPHHFCFDFFJCJDJFJJKDKPKHKJKK20020030030030040040040040060060060080080080012001200120012001600160016001600200020002000200030003000300030002400240024003200320032003200400040004000400040001002002002503002002503004003004006004006008006008001000120080010001200160010001200160020001600200025003000160020002400160020002400320020002500300032004000N=Noratingplug6=50/60HzplugN=Nosensors3=Threesensors4=FoursensorsT=Digitrip510,610,810,910N=NoCPTsuppliedC=Breaker-mountedCPTN=StandardkitU=UpgradekitfromDigitrip500/510CodeBreakerFrameDescriptionSensorCodeCurrentRatingofSensorandAvailableTapsALLFRAMESSNOSENSORSPROVIDEDA16LA-600bluecover(plastic)6600,400,300,200A1CLA-1600bluecover(plastic)C1600,1200,800,600,4002200A26LA-600goldcover(metal)6600,400,300,200A46LA-600F(M.
O.
)6600,400,300,200A4CLA-1600FblueC1600,1200,800,600,400LACLAF-1600C(M.
O.
)C1600,1200,800,600,400A2CLA-1600goldcover(metal)C1600,1200,800,600,4002200A2HLA-3000gold/blueH3000,2000A4HLA-3000AH3000,2000A36LA-25Amanuallyoperated6600,400,300,200A3CLA-50AmanuallyoperatedC1600,1200,800,600,4008800,600,4002200A3HLA-75AmanuallyoperatedH3000,2000A5CG-50AC16008800AG6G-25manuallyoperated6600,300A4JLA-3200J3200,2400,2000LGFLG-3000(withframe)H3000LGHLG-3000(frameless)H3000A1KLA-4000FK4000N=StandardkitS=SimplifiedcellharnessR=CellharnessremovedA268664Q46-TCSUVolume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
comV12-T17-431234567891011121314151617181920212223242517SwitchgearITEK-LineBreakers—TripUnitRetrofitKitsDigitripRMSRetrofitKitsforITEK-LineBreakersK-1600BreakerRetrofittedwithDigitripRMS810RetrofitKitTypicalDigitripRMS810RetrofitKitforITEK-1600PowerCircuitBreakerProductDescriptionDigitripRMSretrofitkitsforITEK-Linepowercircuitbreakerswerefirstintroducedin1991.
ForacompletedescriptionoftheDigitripRMStripsystemandthefeaturesofmodelsRMS510,610,810and910,seePageV12-T17-20.
RatingsDigitripRMSretrofitkitsareappliedonITEK-Linebreakersfrom225A(K-225)to3000A(K-3000),theratingplugandthecurrentsensorratingactinconcerttoprovideforawidespectrumofoverloadandshort-circuitsettings.
ChronologyDigitripRMSretrofitkitsandreplacementtripunitsforITEK-Linebreakersbecameavailablein1991.
TheDigitripRMS510modelisthemoderndayreplacementforelectromechanicaltripdeviceorpeaksensingsolid-statetripsystems.
ReplacementandUpgradeCapabilitiesReplacementandupgradecapabilitiesincludereplacementDigitriptripunitsandratingplugs,Digitriptripunitupgrades,DigitripRMStripunitretrofitkitsandupgraderetrofitkits.
Fordefinitionsofthesesolutions,seePageV12-T17-19.
ForDigitripRMStripunitretrofitkitsandupgraderetrofitkits,chooseorcreatetheDigitripRMSretrofitkitcatalognumbertomatchtheITEK-Lineandotherbreakertypes,retrofitkittype,protectionfunction,ratingplugtype,currentsensortype,CPTandtypeofkitrequiredforapplication.
SeetheexamplesprovidedonPageV12-T17-44.
ApplicationNotesforITEK-LineandotherPowerCircuitBreakers1.
Retrofitkitsareforuseon50and60Hzdistributionsystems.
2.
Allretrofitkitsaredesignedfordrawoutpowercircuitbreakersonly.
Referallfixed-mountedbreakerapplicationstotheDigitripRetrofitKitServiceCenterat1-800-937-5487.
3.
Thebreakercompartmentdoorsontheswitchgearassemblymustbefreeofpanel-mountedinstrumentsanddevices(i.
e.
,ammeters,switches,etc.
)ortheretrofittedbreakermayinterferewiththesedeviceswhenthecompartmentdoorisclosed.
4.
Whenthegroundfault(G)optionisselected,pleaseobservethefollowing:a.
Forthree-phase,three-wiresolidlygroundedsystems,choosequantitythreecurrentsensorsinthecatalognumberdevelopment.
b.
Forthree-phase,four-wiresolidlygroundedsystems,choosequantityfourcurrentsensorsinthecatalognumberdevelopment.
Threesensorsaremountedonthebreakerandonesensorismountedontheswitchgearneutral.
Hardwaretomountthecurrentsensorontheswitchgearneutralandprovisionstowireitintothetripunitcircuit(includingarequiredpairofbreakersecondarydisconnectingcontacts)arenotincludedinthekit.
5.
RMS510zone,610,810and910retrofitkitsincludeacellterminalblockassemblythatmustbeinstalledintheswitchgearassembly.
Internalswitchgearwiringtoaccommodatethecustomerapplicationschemesmustbeaddedinthefield.
6.
RMS610,810and910retrofitkitsrequireacustomersupplied120VacsourceconnectedtothecellterminalblockassemblytopowertheDigitripRMSdigitaldisplaysandcommunicationsfunctions(asapplicable).
7.
ReferallK-DONSeries(K-Linebreakerswithcurrentlimiters)breakerstotheDigitripRetrofitKitServiceCenterat1-800-937-5487forevaluation.
V12-T17-44Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
com1234567891011121314151617181920212223242517SwitchgearITEK-LineBreakers—TripUnitRetrofitKitsDigitripRMSRetrofitKitsforITEK-LineBreakersCatalogNumberingSystemNotes1Atthetimeofthispublication,thestandardtripunitsforlowvoltageDigitripretrofitkitsaretheRMS510/610/810/910.
2Blackandredrefertothecolorofthebackplaneinsulationmaterial.
3Ifyourbreakerisnotsolid-state,calltheDigitripRetrofitKitServiceCenterat1-800-937-5487fortechnicalclarificationonthesekits.
SampleshownisaDigitripretrofitkitforaK-600withredbackplaneinsulation,withanRMS810tripunit,withLSIGprotection,witha60Hzplug,ratedat250Aforasensortapof400A,foursensors(forafour-wiregroundsystem)thathaveasensortapsof600,400,300and200A,thereisabreaker-mountedCPTwiththekit,thecellwiringissimplified(only6wiresvs.
16),andthebreakerwaspreviouslyretrofittedwithaDigitrip500/510,sothisisanupgradekit.
Thisinformationissubjecttochange.
UpdatedpricingandavailabilityinformationisincludedintheRetrofitKitProductGuide.
ForacopyoftheRetrofitKitProductGuide,contactyourlocalEatonFieldSalesofficeortheDigitripRetrofitKitServiceCenterat1-800-937-5487.
K268664Q46–TCSUTripUnitType15=510basicZ=510zoneint.
6=6108=8109=910Protection1=LI2=LSI3=LS4=LIG5=LSG6=LSIGRPNoRatingPlugCat.
CodeCurrentRatingTapPlug2122323Q33424Q43636466848688T6T8TATTC8CACTCCDADTDCDDHCHDHPHHKDKPKHKJKK200200300300300400400400600600600800800800120012001200120016001600160016002000200020002000300030003000300040004000400040004000100200200250300200250300300400600400600800600800100012008001000120016001000120016002000160020002500300020002500300032004000N=Noratingplug6=50/60HzplugN=Nosensors3=Threesensors4=FoursensorsT=Digitrip510,610,810,910N=NoCPTsuppliedC=Breaker-mountedCPTN=StandardkitU=UpgradekitfromDigitrip500/510CodeBreakerFrameDescriptionSensorCodeCurrentRatingofSensorandAvailableTapsALLFRAMESSNOSENSORSPROVIDEDK122K-225black2200K1C2K-1600blackC1600,12008800,600,4002200K222K-225red2200K262K-600red/black,KDON(bottom-mountedfuses)6600,400,300,200K2C2K-1600red,KDON(bottom-mountedfuses)C1600,12008800,600,4002200K2D2K-2000redD2000K3H3K-3000red(solid-stateonly)H3000K2K3K-4000red(solid-stateonly)K4000K462KDON-600black/red(top-mountedfuses)6600,400,300,200K4C2KDON-1600red(top-mountedfuses)C1600,12008800,600,4002200K5C2KDON-1600red(2000Aroundfingercluster),(bottom-mountedfuses)C1600,12008800,600,4002200K6CKDON-1600black(top-mountedfuses)C1600,12008800,600,4002200K7CKDON-1600red(2000Around)(top-mountedfuses)C1600,12008800,600,4002200N=StandardkitS=SimplifiedcellharnessR=CellharnessremovedVolume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
comV12-T17-451234567891011121314151617181920212223242517SwitchgearOtherITEBreakers—TripUnitRetrofitKitsDigitripRetrofitKitsforOtherITEBreakersKE-4000BreakerRetrofittedwithDigitripRMS810RetrofitKitTypicalDigitripRMS810RetrofitKitforITEKE-4000PowerCircuitBreakerProductDescriptionDigitripretrofitkitsforITEpowercircuitbreakerswerefirstintroducedin1992.
ForacompletedescriptionoftheDigitripRMStripsystemandthefeaturesofmodelsRMS510,610,810and910,seePageV12-T17-20.
RatingsDigitripRMSretrofitkitsareappliedonITEbreakersfrom600A(KB-600)to3000A(KE-4000),theratingplugandthecurrentsensorratingactinconcerttoprovideforawidespectrumofoverloadandshort-circuitsettings.
ChronologyDigitripretrofitkitsandreplacementtripunitsforITEbreakersbecameavailablein1992.
TheDigitripRMS510modelisthemoderndayreplacementforelectromechanicaltripdeviceorpeaksensingsolid-statetripsystems.
ReplacementandUpgradeCapabilitiesReplacementandupgradecapabilitiesincludereplacementDigitriptripunitsandratingplugs,Digitriptripunitupgrades,DigitripRMStripunitretrofitkitsandupgraderetrofitkits.
Fordefinitionsofthesesolutions,seePageV12-T17-19.
ForDigitripRMStripunitretrofitkitsandupgraderetrofitkits,chooseorcreatetheDigitripRMSretrofitkitcatalognumbertomatchtheITEandotherbreakertypes,retrofitkittype,protectionfunction,ratingplugtype,currentsensortype,CPTandtypeofkitrequiredforapplication.
SeetheexamplesprovidedonPageV12-T17-46.
ApplicationNotesforITEandOtherPowerCircuitBreakers1.
Retrofitkitsareforuseon50and60Hzdistributionsystems.
2.
Allretrofitkitsaredesignedfordrawoutpowercircuitbreakersonly.
Referallfixed-mountedbreakerapplicationstotheDigitripRetrofitKitServiceCenterat1-800-937-5487.
3.
Thebreakercompartmentdoorsontheswitchgearassemblymustbefreeofpanel-mountedinstrumentsanddevices(i.
e.
,ammeters,switches,etc.
)ortheretrofittedbreakermayinterferewiththesedeviceswhenthecompartmentdoorisclosed.
4.
Whenthegroundfault(G)optionisselected,pleaseobservethefollowing:a.
Forthree-phase,three-wiresolidlygroundedsystems,choosequantitythreecurrentsensorsinthecatalognumberdevelopment.
b.
Forthree-phase,four-wiresolidlygroundedsystems,chooseaquantityoffourcurrentsensorsinthecatalognumberdevelopment.
Threesensorsaremountedonthebreakerandonesensorismountedontheswitchgearneutral.
Hardwaretomountthecurrentsensorontheswitchgearneutralandprovisionstowireitintothetripunitcircuit(includingarequiredpairofbreakersecondarydisconnectingcontacts)arenotincludedinthekit.
5.
RMS510Zone,610,810and910retrofitkitsincludeacellterminalblockassemblythatmustbeinstalledintheswitchgearassembly.
Internalswitchgearwiringtoaccommodatethecustomerapplicationschemesmustbeaddedinthefield.
6.
RMS610,810and910retrofitkitsrequireacustomersupplied120VacsourceconnectedtothecellterminalblockassemblytopowertheDigitripRMSdigitaldisplaysandcommunicationsfunctions(asapplicable).
7.
ReferallITEbreakerswithcurrentlimiterstotheDigitripRetrofitKitServiceCenterat1-800-937-5487forevaluation.
V12-T17-46Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
com1234567891011121314151617181920212223242517SwitchgearOtherITEBreakers—TripUnitRetrofitKitsDigitripRMSRetrofitKitsforOtherITEBreakersCatalogNumberingSystemNotes1Atthetimeofthispublication,thestandardtripunitsforlowvoltageDigitripretrofitkitsaretheRMS510/610/810/910.
2CalltheDigitripRetrofitKitServiceCenterat1-800-937-5487fortechnicalclarificationonthesekits.
SampleshownisaDigitripretrofitkitforaKB-600drawoutbreaker,withanRMS810tripunit,withLSIGprotection,witha60Hzplug,ratedat250Aforasensortapof400A,foursensors(forafour-wiregroundsystem)thathavesensortapsof600,400,300and200A,thereisabreaker-mountedCPTwiththekit,thecellwiringissimplified(only6wiresvs.
16),andthebreakerwaspreviouslyretrofittedwithaDigitrip500/510,sothisisanupgradekit.
Thisinformationissubjecttochange.
UpdatedpricingandavailabilityinformationisincludedintheRetrofitKitProductGuide.
ForacopyoftheRetrofitKitProductGuide,contactyourlocalEatonFieldSalesofficeortheDigitripRetrofitKitServiceCenterat1-800-937-5487.
TripUnitType15=510basicZ=510zoneint.
6=6108=8109=910Protection1=LI2=LSI3=LS4=LIG5=LSG6=LSIGRPNoRatingPlugCat.
CodeCurrentRatingTapPlug2122323Q33424Q4344636466848688T6T8TATTC8CACTCCHCHDHPHHKDKPKHKJKK2002003003003004004004004006006006008008008001200120012001200160016001600160030003000300030004000400040004000400010020020025030020025030040030040060040060080060080010001200800100012001600160020002500300020002500300032004000N=Noratingplug6=50/60HzplugN=Nosensors3=Threesensors4=FoursensorsT=Digitrip510,610,810,910N=NoCPTsuppliedC=Breaker-mountedCPTN=StandardkitU=UpgradekitfromDigitrip500/510CodeBreakerFrameDescriptionSensorCodeCurrentRatingofSensorandAvailableTapsALLFRAMESSNOSENSORSPROVIDEDKB6KB-600fixed26600,400,300,200KB7KB-600drawout26600,400,300,200KC6KC-6002660044002200KCCKC-16002C1600T120088006600KDHKD-3000H3000KEKKE-4000K4000N=StandardkitS=SimplifiedcellharnessR=CellharnessremovedKB78664Q46–TCSUVolume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
comV12-T17-471234567891011121314151617181920212223242517SwitchgearSiemensandSiemens-AllisBreakers—TripUnitRetrofitKitsDigitripRetrofitKitsforSiemensandSiemens-AllisBreakersLAF-800BreakerRetrofittedwithDigitripRMS810RetrofitKitTypicalDigitripRMS810RetrofitKitforSiemens-AllisLAF-800PowerCircuitBreakerProductDescriptionDigitripretrofitkitsforSiemensandSiemens-Allispowercircuitbreakerswerefirstintroducedin1993.
ForacompletedescriptionoftheDigitripRMStripsystemandthefeaturesofmodelsRMS510,610,810and910,seePageV12-T17-20.
RatingsDigitripRMSretrofitkitsareappliedonSiemensandSiemens-Allisbreakersfrom800A(LAF-800)to4000A(RL-3000),theratingplugandthecurrentsensorratingactinconcerttoprovideforawidespectrumofoverloadandshort-circuitsettings.
ChronologyDigitripretrofitkitsandreplacementtripunitsforSiemensandSiemens-Allisbreakersbecameavailablein1992.
TheDigitripRMS510modelisthemoderndayreplacementforelectromechanicaltripdeviceorpeaksensingsolid-statetripsystems.
ReplacementandUpgradeCapabilitiesReplacementandupgradecapabilitiesincludereplacementDigitriptripunitsandratingplugs,Digitriptripunitupgrades,DigitripRMStripunitretrofitkitsandupgraderetrofitkits.
Fordefinitionsofthesesolutions,seePageV12-T17-19.
ForDigitripRMStripunitretrofitkitsandupgraderetrofitkits,chooseorcreatetheDigitripRMSretrofitkitcatalognumbertomatchtheSiemensandSiemens-Allisbreakertypes,retrofitkittype,protectionfunction,ratingplugtype,currentsensortype,CPTandtypeofkitrequiredforapplication.
SeetheexamplesprovidedonPageV12-T17-48.
ApplicationNotesforSiemensandSiemens-AllisPowerCircuitBreakers1.
Retrofitkitsareforuseon50and60Hzdistributionsystems.
2.
Allretrofitkitsaredesignedfordrawoutpowercircuitbreakersonly.
Referallfixed-mountedbreakerapplicationstotheDigitripRetrofitKitServiceCenterat1-800-937-5487.
3.
Thebreakercompartmentdoorsontheswitchgearassemblymustbefreeofpanel-mountedinstrumentsanddevices(i.
e.
,ammeters,switches,etc.
)ortheretrofittedbreakermayinterferewiththesedeviceswhenthecompartmentdoorisclosed.
4.
Whenthegroundfault(G)optionisselected,pleaseobservethefollowing:a.
Forthree-phase,three-wiresolidlygroundedsystems,choosequantitythreecurrentsensorsinthecatalognumberdevelopment.
b.
Forthree-phase,four-wiresolidlygroundedsystems,chooseaquantityoffourcurrentsensorsinthecatalognumberdevelopment.
Threesensorsaremountedonthebreakerandonesensorismountedontheswitchgearneutral.
Hardwaretomountthecurrentsensorontheswitchgearneutralandprovisionstowireitintothetripunitcircuit(includingarequiredpairofbreakersecondarydisconnectingcontacts)arenotincludedinthekit.
5.
RMS510zone,610,810and910retrofitkitsincludeacellterminalblockassemblythatmustbeinstalledintheswitchgearassembly.
Internalswitchgearwiringtoaccommodatethecustomerapplicationschemesmustbeaddedinthefield.
6.
RMS610,810and910retrofitkitsrequireacustomersupplied120VacsourceconnectedtothecellterminalblockassemblytopowertheDigitripRMSDigitaldisplaysandcommunicationsfunctions(asapplicable).
7.
ReferallSiemensandSiemens-AllisbreakerswithcurrentlimiterstotheDigitripRetrofitKitServiceCenterat1-800-937-5487forevaluation.
V12-T17-48Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
com1234567891011121314151617181920212223242517SwitchgearSiemensandSiemens-AllisBreakers—TripUnitRetrofitKitsDigitripRetrofitKitsforSiemensandSiemens-AllisBreakersCatalogNumberingSystemNotes1Atthetimeofthispublication,thestandardtripunitsforlowvoltageDigitripretrofitkitsaretheRMS510/610/810/910.
2CalltheDigitripRetrofitKitServiceCenterat1-800-937-5487fortechnicalclarificationonthesekits.
SampleshownisaDigitripretrofitkitforanLAF-800,withanRMS810tripunit,withLSIGprotection,witha60Hzplug,ratedat250Aforasensortapof400A,foursensors(forafour-wiregroundsystem)thathavesensortapsof600,400,300and200A,thereisabreaker-mountedCPTwiththekit,thecellwiringissimplified(only6wiresvs.
16),andthebreakerwaspreviouslyretrofittedwithaDigitrip500/510,sothisisanupgradekit.
Thisinformationissubjecttochange.
UpdatedpricingandavailabilityinformationisincludedintheRetrofitKitProductGuide.
ForacopyoftheRetrofitKitProductGuide,contactyourlocalEatonFieldSalesofficeortheDigitripRetrofitKitServiceCenterat1-800-937-5487.
TripUnitType15=510basicZ=510zoneint.
6=6108=8109=910Protection1=LI2=LSI3=LS4=LIG5=LSG6=LSIGRPNoRatingPlugCat.
CodeCurrentRatingTapPlug2122323Q33424Q4344636466848688T6T8TATTC8CACTCCJCJDJFJJKDKPKHKJKK2002003003003004004004004006006006008008008001200120012001200160016001600160032003200320032004000400040004000400010020020025030020025030040030040060040060080060080010001200800100012001600160020002400320020002500300032004000N=Noratingplug6=50/60HzplugN=Nosensors3=Threesensors4=FoursensorsT=Digitrip510,610,810,910N=NoCPTsuppliedC=Breaker-mountedCPTN=StandardkitU=UpgradekitfromDigitrip500/510CodeBreakerFrameDescriptionSensorCodeCurrentRatingofSensorandAvailableTapsALLFRAMESSNOSENSORSPROVIDEDLA8LAF-80028800,4006600,400,300,200LC8LAF-800C(M.
O.
)8800,4006600,400,300,200RX8RL(X)-800288006600440033002200RXCRL(X)-16002C1600T120088006600440033002200RLJRL-3200J3200RLKRL-4000K4000N=StandardkitS=SimplifiedcellharnessR=CellharnessremovedLA88664Q46–TCSUVolume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
comV12-T17-491234567891011121314151617181920212223242517SwitchgearFederalPacificBreakers—TripUnitRetrofitKitsDigitripRetrofitKitsforFederalPacificBreakersFPS-75BreakerRetrofittedwithDigitripRMS810RetrofitKitTypicalDigitripRMS810RetrofitKitforFederalPacificFPS-75PowerCircuitBreakerProductDescriptionDigitripRMSretrofitkitsforFederalPacificpowercircuitbreakerswerefirstintroducedin1992.
ForacompletedescriptionoftheDigitripRMStripsystemandthefeaturesofmodelsRMS510,610,810and910,seePageV12-T17-20.
RatingsDigitripRMSretrofitkitsareappliedonFederalPacificbreakersfrom600A(FP-25)to3000A(FPS-75),theratingplugandthecurrentsensorratingactinconcerttoprovideforawidespectrumofoverloadandshort-circuitsettings.
ChronologyDigitripretrofitkitsandreplacementtripunitsforFederalPacificbreakersbecameavailablein1992.
TheDigitripRMS510modelisthemoderndayreplacementforelectromechanicaltripdeviceorpeaksensingsolid-statetripsystems.
ReplacementandUpgradeCapabilitiesReplacementandupgradecapabilitiesincludereplacementDigitriptripunitsandratingplugs,Digitriptripunitupgrades,DigitripRMStripunitretrofitkitsandupgraderetrofitkits.
Fordefinitionsofthesesolutions,seePageV12-T17-19.
ForDigitripRMStripunitretrofitkitsandupgraderetrofitkits,chooseorcreatetheDigitripRMSretrofitkitcatalognumbertomatchtheFederalPacificbreakertypes,retrofitkittype,protectionfunction,ratingplugtype,currentsensortype,CPTandtypeofkitrequiredforapplication.
SeetheexamplesprovidedonPageV12-T17-50.
ApplicationNotesforFederalPacificPowerCircuitBreakers1.
Retrofitkitsareforuseon50and60Hzdistributionsystems.
2.
Allretrofitkitsaredesignedfordrawoutpowercircuitbreakersonly.
Referallfixed-mountedbreakerapplicationstotheDigitripRetrofitKitServiceCenterat1-800-937-5487.
3.
Thebreakercompartmentdoorsontheswitchgearassemblymustbefreeofpanel-mountedinstrumentsanddevices(i.
e.
,ammeters,switches,etc.
)ortheretrofittedbreakermayinterferewiththesedeviceswhenthecompartmentdoorisclosed.
4.
Whenthegroundfault(G)optionisselected,pleaseobservethefollowing:a.
Forthree-phase,three-wiresolidlygroundedsystems,choosequantitythreecurrentsensorsinthecatalognumberdevelopment.
b.
Forthree-phase,four-wiresolidlygroundedsystems,choosequantityfourcurrentsensorsinthecatalognumberdevelopment.
Threesensorsaremountedonthebreakerandonesensorismountedontheswitchgearneutral.
Hardwaretomountthecurrentsensorontheswitchgearneutralandprovisionstowireitintothetripunitcircuit(includingarequiredpairofbreakersecondarydisconnectingcontacts)arenotincludedinthekit.
5.
RMS510zone,610,810and910retrofitkitsincludeacellterminalblockassemblythatmustbeinstalledintheswitchgearassembly.
Internalswitchgearwiringtoaccommodatethecustomerapplicationschemesmustbeaddedinthefield.
6.
RMS610,810and910retrofitkitsrequireacustomersupplied120VacsourceconnectedtothecellterminalblockassemblytopowertheDigitripRMSdigitaldisplaysandcommunicationsfunctions(asapplicable).
7.
ReferallFederalPacificbreakerswithcurrentlimiterstotheDigitripRetrofitKitServiceCenterat1-800-937-5487forevaluation.
V12-T17-50Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
com1234567891011121314151617181920212223242517SwitchgearFederalPacificBreakers—TripUnitRetrofitKitsDigitripRetrofitKitsforFederalPacificBreakersCatalogNumberingSystemNotes1Atthetimeofthispublication,thestandardtripunitsforlowvoltageDigitripretrofitkitsaretheRMS510/610/810/910.
2CalltheDigitripRetrofitKitServiceCenterat1-800-937-5487fortechnicalclarificationonthesekits.
SampleshownisaDigitripretrofitkitforanFP-25,withanRMS810tripunit,withLSIGprotection,witha60Hzplug,ratedat250Aforasensortapof400A,foursensors(forafour-wiregroundsystem)thathavesensortapsof600,400,300and200A,thereisabreaker-mountedCPTwiththekit,thecellwiringissimplified(only6wiresvs.
16),andthebreakerwaspreviouslyretrofittedwithaDigitrip500/510,sothisisanupgradekit.
Thisinformationissubjecttochange.
UpdatedpricingandavailabilityinformationisincludedintheRetrofitKitProductGuide.
ForacopyoftheRetrofitKitProductGuide,contactyourlocalEatonFieldSalesofficeortheDigitripRetrofitKitServiceCenterat1-800-937-5487.
TripUnitType15=510basicz=510zoneint.
6=6108=8109=910Protection1=LI2=LSI3=LS4=LIG5=LSG6=LSIGRPNoRatingPlugCat.
CodeCurrentRatingTapPlug2122323Q33424Q4344636466848688T6T8TATTC8CACTCCDADTDCDDHCHDHPHH20020030030030040040040040060060060080080080012001200120012001600160016001600200020002000200030003000300030001002002002503002002503004003004006004006008006008001000120080010001200160010001200160020001600200025003000N=Noratingplug6=50/60HzplugN=Nosensors3=Threesensors4=FoursensorsT=Digitrip510,610,810,910N=NoCPTsuppliedC=Breaker-mountedCPTN=StandardkitU=UpgradekitfromDigitrip500/510CodeBreakerFrameDescriptionSensorCodeCurrentRatingofSensorandAvailableTapsALLFRAMESSNOSENSORSPROVIDEDFP6FP-25(slateback)6600,400,300,200FP8FP-50-80028800,4006600,400,300,200FPCFP-50-16002C1600,12008800,600,4002200FS8FPS-50-80028800,4006600,400,300,200FSCFPS-50-16002C1600,12008800,600,4002200FSHFPS-75H3000,2000FC6100HFCanadian600A6600FX6FP-25(moldedback)6600,400,200N=StandardkitS=SimplifiedcellharnessR=CellharnessremovedFP68664Q46–TCSUVolume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
comV12-T17-511234567891011121314151617181920212223242517SwitchgearOtherBreakers—TripUnitRetrofitKitsDigitripRetrofitKitsforOtherBreakersCatalogNumberingSystemNote1Atthetimeofthispublication,thestandardtripunitsforlowvoltageDigitripretrofitkitsaretheRMS510/610/810/910.
SampleshownisaDigitripRetrofitKitforanRS-25A,withanRMS810tripunit,withLSIGprotection,witha60Hzplug,ratedat250Aforasensortapof400A,foursensors(forafour-wiregroundsystem)thathavesensortapsof600,400,300and200A,thereisabreaker-mountedCPTwiththekit,thecellwiringissimplified(only6wiresvs.
16),andthebreakerwaspreviouslyretrofittedwithaDigitrip500/510,sothisisanupgradekit.
Thisinformationissubjecttochange.
UpdatedpricingandavailabilityinformationisincludedintheRetrofitKitProductGuide.
ForacopyoftheRetrofitKitProductGuide,contactyourlocalEatonFieldSalesofficeortheDigitripRetrofitKitServiceCenterat1-800-937-5487.
TripUnitType15=510basicZ=510zoneint.
6=6108=8109=910Protection1=LI2=LSI3=LS4=LIG5=LSG6=LSIGRPNoRatingPlugCat.
CodeCurrentRatingTapPlug2122323Q33424Q4344636466848688T6T8TATTC8CACTCCDADTDCDDJCJDJFJJ20020030030030040040040040060060060080080080012001200120012001600160016001600200020002000200032003200320032001002002002503002002503004003004006004006008006008001000120080010001200160010001200160020001600200024003200N=Noratingplug6=50/60HzplugN=Nosensors3=Threesensors4=FoursensorsT=Digitrip510,610,810,910N=NoCPTsuppliedC=Breaker-mountedCPTN=StandardkitU=UpgradekitfromDigitrip500/510CodeBreakerFrameDescriptionSensorCodeCurrentRatingofSensorandAvailableTapsALLFRAMESSNOSENSORSPROVIDEDRS6Roller-SmithRS-25A6600,400,300,200SS8GTE-SylvaniaSSPB8008800,400,200SSCGTE-SylvaniaSSPB1600C1600,1200FH6FederalPioneer25-H(L)-26600,300FH8FederalPioneer30-H(L)-38800,400FHCFederalPioneer50-H(L)-2C1600,800FHDFederalPioneer65-H(L)-2D2000,1200LK8B.
B.
C.
LKD-8880066004400MBCB.
B.
C.
MB-16C1600T12008800LKJA.
B.
B.
MB-3200,B.
B.
C.
LK-3200J3200N=StandardkitS=SimplifiedcellharnessR=CellharnessremovedRS68664Q46–TCSUV12-T17-52Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
com1234567891011121314151617181920212223242517SwitchgearOtherBreakers—TripUnitRetrofitKitsFurtherInformationPricingInformationPriceandAvailabilityDigest(PAD)RetrofitKitProductGuide(ContactDigitripRetrofitKitServiceCenter)Vista/VISTALINEdiscountsymbolY1-RPublicationNumberDescriptionB.
22D.
01.
S.
ESalesBrochureforDigitripRMSretrofitkitsAD33-855-3InstructionsfortheApplicationofDigitripRMSRetrofitKitsonpowercircuitbreakersSA-11581DSalesAidforDigitriptripunitsIL29-885-AInstructionLeafletforDigitripRMS510tripunitIL29-886-BInstructionLeafletforDigitripRMS610tripunitIL29-888-AInstructionLeafletforDigitripRMS810tripunitIL29-889-AInstructionLeafletforDigitripRMS910tripunitAD32-870ApplicationDatafortimecurrentcurvesforDSandDSLcircuitbreakersPA01301011EProductAidforArcflashReductionMaintenanceSystemVolume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
comV12-T17-531234567891011121314151617181920212223242517SwitchgearMediumVoltageMetal-Clad—AssembliesandPowerCircuitBreakersAssembliesandPowerCircuitBreakersOriginallyaWestinghouseProductMediumVoltageSwitchgearAssembly(TypeDHPwithDrawoutBreaker)ProductDescriptionMediumvoltageswitchgearservestochannelandswitchpowerinindustrial,commercialandutilityelectricaldistributionsystems.
Itismanufacturedtoindustrystandardsthatdefinetherequirementsforitsratings,design,constructionandtesting.
ANSIC37.
20.
2isthecurrentapplicableindustrystandardformediumvoltagemetal-cladswitchgear,definingtheratedmaximumvoltagerangetobefrom4.
76kVto38kV.
Mediumvoltageswitchgearconsistsofoneormoremetalstructuresthathousedrawoutpowercircuitbreakers,phasebusconductors,auxiliary,control,meteringandprotectivedevices.
Theseswitchgearcomponentsarecustomizedinvariouscombinationsduringmanufacturingtosatisfytheapplicationrequirementsoftheswitchgearuser.
Controlswitches,meters,instrumentsandprotectiverelaysaregenerallymountedontheswitchgearfrontpanelstoprovidebreakercontrol,meteringandcircuitprotection.
Mediumvoltageswitchgearistypicallycharacterizedbymetal-cladconstruction,whichmeansthattheswitchgearcompartmentsenclosingprimaryvoltageareseparatedfromadjacentcompartmentsbygroundedmetalbarriers.
ProductHistoryIn1939,WestinghouseintroducedtypeDHmediumvoltageairmagneticpowercircuitbreakersandassociatedswitchgear.
Initially,DHbreakerswereratedupto5kVwithamaximuminterruptingcapacityof150MVA.
ProductdesignenhancementsevolvedandadditionalvariationsoftheDHbreakerbecameavailable.
In1946,themaximumratedvoltageoftheDHbreakerwasextendedto15kV.
Eventually,themaximumratedinterruptingcapacityoftheDHbreakerreached1000MVA.
In1963,WestinghouseintroducedtypeDHPmediumvoltagePorcel-lineairmagneticpowercircuitbreakersandassociatedswitchgearwithalllivepartsinsulatedtogroundbyhigh-strengthporcelaininsulation.
Porcelainprovidedexcellenthighdielectric,non-tracking,non-combustible,non-hygroscopicandnon-aginginsulationcharacteristics.
ThiswasatechnologicalimprovementoverthefirstDHbreakers,whichwerefurnishedwithapaperphenolicinsulation.
DHPswitchgearwasmanufacturedinratingsfrom5kV,75MVAto15kV,1000MVA.
In1978,WestinghouseintroducedtheDVPbreaker,thefirstWestinghousemediumvoltagepowercircuitbreakertousevacuuminterrupters.
TheDVPvacuumbreakerwasmanufacturedin500and750MVAinterruptingratingsandwasdirectlyinterchangeablewithDHPairmagneticbreakersofthesameratings.
In1981,WestinghouseintroducedVacCladmediumvoltagemetal-cladswitchgearwithtypeVCPvacuumpowercircuitbreakers.
VCPbreakerswerefurnishedwithvacuuminterrupters,greatlyreducingbreakersizeandweight.
Thereducedsizepermittedmostbreakerratingstobestackedtwo-highintheswitchgearenclosure,savingonswitchgearinstallationspace.
VCPbreakersincludedadesignimprovementcalledtheV-Flexcurrenttransfersystem,whicheliminatedthetransferofprimarycurrentoveramovinghingeoraslidingcontactassemblyonthebreaker.
Porcelaininsulationwasmaintainedonthebreakerelementsandintheswitchgear,exceptforthe5kVswitchgearcellinsulationthatwasglasspolyester.
Theswitchgearphasebuswasinsulatedwithafluidizedbedepoxyinsulationsystem,whichwasatechnologicalimprovementovertheepoxyimpregnatedkraftpaperornorylsleevingthatwasusedoverphasebusbarsinpreviousswitchgeardesigns.
VacCladswitchgearwasmanufacturedinratingsfrom5kV,250MVAto15kV,1000MVA.
In1986,WestinghouseintroducedVacClad-WWorld-Classmediumvoltagemetal-cladswitchgearwithtypeVCP-Wvacuumpowercircuitbreakers.
VCP-Wswitchgearincludedproductimprovementsinmanufacturingdesignandproductperformance.
However,manyoftheattractivedesignfeaturesofVCPswitchgearweremaintained,includingtwo-highbreakerstacking,V-Flexbreakercurrenttransferandfluidizedepoxyinsulationontheswitchgearphasebuses.
VCP-Wbreakersandswitchgearwerefurnishedwithhigh-gradeglasspolyesterinsulationasstandard.
Optionalinsulationupgradesincludedcycloaliphaticepoxyinsulationforbreakerelementinsulation(VCP-WSEbreakers)andporcelaininsulationfortheswitchgearcellcontactbottles.
VacClad-Wswitchgearismanufacturedinratingsfrom5kV,250MVAto15kV,1500MVAto27kVand38kV,40kA.
ProductHistoryTimeLineWestinghouseDHSwitchgearandBreakersWestinghouseDHPSwitchgearandBreakersDHP-VRReplacementBreakerWestinghouseVCPVacCladSwitchgearandBreakersCutler-HammerVCP-WVacCladSwitchgearandBreakersCompetitiveReplacementBreakersProduct1955196019651970197519801985199019952000PresentPageV12-T17-55V12-T17-56V12-T17-55V12-T17-57V12-T17-58V12-T17-60V12-T17-54Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
com1234567891011121314151617181920212223242517SwitchgearMediumVoltageMetal-Clad—AssembliesandPowerCircuitBreakersGeneralInformationMediumVoltageSwitchgearSupportProductBrandIntroducedtoMarketNewStructuresAssemblyPartsBreakerBreakerPartsSwitchSwitchPartsMetal-CladSwitchgearDHWestinghouse1939NoNoDHBreakerReplacementbyDH-VRBreakerNo(contactHomewoodProductsat412-665-2700)N/AN/ADHPWestinghouse1963No(contactthefactory)YesDHPbreakerreplacementbyDHP-VRbreaker.
ClassIreconditioningofDHPbreakersandrepairservice.
Yes(contactthePowerBreakerCenter1-877-276-9379)N/AN/AVCPVacCladWestinghouse1981NewVCP-WstructurescanbedirectlycoupledtoVCPstructuresSomeYesYesN/AN/AVCP-WVacCladWestinghouseCutler-Hammer19861995YesYesYesYesN/AN/AVCP-WVacCladarcresistantCutler-Hammer1995YesYesYesYesN/AN/AVCP-NDVacCladnarrowdesignCutler-Hammer1994YesYesYesYesN/AN/AC-HRGhighresistancepulsinggroundsystemCutler-Hammer1999YesYesN/AN/AN/AN/AMetal-EnclosedSwitchgear—SwitchLBFWestinghouse1952NoNo(contactCleveland-Priceat724-864-4177)N/AN/ANoNo(ContactCleveland-Priceat724-864-4177)WLIWestinghouseCutler-Hammer1972NoYesN/AN/AYesYesMVSCutler-Hammer1999YesYesN/AN/AYesYesUPC,UnitizedPowerCenterCutler-Hammer1999YesYesN/AN/AYesYesPadMountCutler-Hammer1999YesYesN/AN/AYesYesMini-MVSCutler-Hammer2003YesYesN/AN/AYesYesMetal-EnclosedSwitchgear—SwitchandBreakerWVBWestinghouse1991NoYesYesYesYesYesMEBCutler-Hammer1999YesYesYes—VCP-WbreakerYes—VCP-WbreakerYesYesMetal-EnclosedSwitchgear—BreakerStationDistributionBreakerCutler-Hammer1994YesYesYes—VCP-WbreakerYes—VCP-WbreakerN/AN/AMSBCutler-Hammer1999YesYesYes—VCP-TRfixed-mountedbreakerYes—VCP-TRfixed-mountedbreakerN/AN/AVolume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
comV12-T17-551234567891011121314151617181920212223242517SwitchgearDHMediumVoltageMetal-Clad—AssembliesandPowerCircuitBreakersDHSwitchgearAssembliesandPowerCircuitBreakersWestinghouseDHDrawoutAirMagneticPowerCircuitBreaker(InterphaseBarrierRemoved)ProductDescriptionWestinghouseDHmediumvoltagemetal-cladswitchgearwithtypeDH"DE-ION"aircircuitbreakerswasintroducedin1939.
Thedrawoutbreakerelementconsistsofanoperatingmechanismthatdrivesasetofthree-poleunits.
Whenthebreakeristripped,themovingandstationarycontactsseparate.
Theresultingarconeachphaseisdrawnupandintothearcchutes,whichdissipatethearcthroughceramicsplitterplates.
Thede-ionizinginterruptionprocessisaidedmagneticallybythearcchuteblowoutcoilassembly.
DHswitchgearwasavailableinindoorandinshelteredaisleandaisle-lessoutdoorenclosures.
DHmetal-cladswitchgearstructuredimensionswerestandardized,butvariedwithindividualbreakerratings.
Widthsvariedfrom20.
00inchesforthe50DH75(1200A)lightdutyrating,to26.
00inchesforthe50DH250(1200A)rating,to36.
00inchesformost2000Aand7.
5and15kVratings.
RatingsDHswitchgearratingsstartedwiththelightduty50DH75(5kV,75MVA)1200Abreaker.
Thespectrumofratingsalsoincluded7.
5and15kVratings.
Themaximumbreakerratingproducedwasthe150DH1000(15kV,1000MVA)3000A.
ChronologyDHswitchgearwasintroducedin1939andwasactivelymanufacturedbyWestinghouseincompleteswitchgearassembliesuntiltheintroductionofDHPswitchgearin1963.
Asproductionactivitytaperedafter1963,onlymatchandlineupadditionstoexistingDHswitchgearweremanufacturedalongwithcompletereplacementcircuitbreakersandrenewalparts.
ThelastnewmanufacturedDHbreakersandswitchgearcellswereproducedin1983.
ReplacementCapabilities150DH-VR1200AVR-SeriesCircuitBreakerEatonoffersthefollowingtosupportDHswitchgear.
DH-VRVacuumReplacementBreakersTheDH-VRisabrandnewvacuumreplacementbreaker(VR-Series)forDHairmagneticbreakers.
TheDH-VRbreakerpermitsDHswitchgearmodernizationbyusingstate-of-the-artEatonVCP-Wvacuumbreakertechnology.
TheDH-VRisdesigned,manufacturedandtestedtoapplicableIEEE/ANSIstandards.
Ratingsareavailabletoreplace:5kVthrough15kV,50DH150through150DH1000,1200through3000A(4000Afan-cooled).
AdditionalVR-Seriesbreakersareavailabletoupgradecompetitors'airmagneticbreakers.
SeePagesV12-T17-60andV12-T17-61.
SURECLOSEAllVRSeriesbreakersthatarefurnishedwithMOCoperatorsincorporateEaton'sexclusiveSURECLOSEMOCtechnology.
SeeadditionalinformationonPageV12-T17-62.
RenewalPartsEatonnolongeroffersnewmanufacturedrenewalpartsforDHswitchgearstructures.
ForDHrenewalparts,contactHomewoodProductsat412-665-2700.
Note:NewDHfactorymanufacturedswitchgearstructuresandbreakersarenolongeravailable.
V12-T17-56Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
com1234567891011121314151617181920212223242517SwitchgearDHPMediumVoltageMetal-Clad—AssembliesandPowerCircuitBreakersDHPSwitchgearAssembliesandPowerCircuitBreakersTypeDHPDrawoutAirMagneticPowerCircuitBreaker(FrontInterphaseBarrierRemoved)ProductDescriptionWestinghouseDHPmediumvoltageporcel-linemetal-cladswitchgearwithtypeDHPairmagneticpowercircuitbreakerswasintroducedin1963.
DHPbreakersandswitchgearweresimilarto,butnotinterchangeablewith,theolderDHproduct.
DHPwasprovidedwithporcelaininsulationonalllivepartstogroundintheswitchgearandonthebreakerelement.
DHPswitchgearwasavailableinindoorandinshelteredaisleandaisle-lessoutdoorenclosures.
DHPairmagneticbreakersweresubjecttothreemajordesignchangesthatwerephasedinduringtheirmanufacturinglife.
ThefirstDHPbreakerswerefurnishedwithsolenoidoperatedmechanismswithcastpartsandmonolithicpoleunits.
From1964to1968,thestoredenergyspringmechanismgraduallyphasedoutthesolenoidoperator.
After1968,castmechanismswerephasedoutbyfabricatedmechanisms.
After1970,monolithicpoleunitswerephasedoutbythepost-insulatorpoleunit(PIP)design.
DVPvacuumbreakerswereintroducedin1978.
DVPbreakerswerefirstgenerationvacuumbreakersthatwereinterchangeableinDHPswitchgearwithDHPairmagneticbreakersofthesameratings.
RatingsDHPbreakers:5kV(75,250and350MVA)7.
5kV(500MVA)15kV(500,750and1000MVA)DVPbreakers:7.
5kV(500MVA)15kV(500and750MVA)ChronologyDHPswitchgearwasintroducedin1963andwasactivelymanufacturedbyWestinghouseincompleteswitchgearassembliesuntil1984.
ReplacementCapabilitiesDHP-VRVR-SeriesCircuitBreakerEatonoffersthefollowingtosupportDHPswitchgear.
DHP-VRVacuumReplacementBreakersTheDHP-VRisabrandnewvacuumreplacementbreaker(VR-Series)forDHPairmagneticandDVPvacuumbreakers.
TheDHP-VRbreakerpermitsDHPswitchgearmodernizationbyusingstate-of-the-artCutler-HammerVCP-Wvacuumbreakertechnology.
TheDHP-VRisdesigned,manufacturedandtestedtoapplicableIEEE/ANSIstandards.
Ratingsareavailabletoreplace:5kVthrough15kV,50DHP75through150DHP1000,1200–3000A.
AdditionalVR-Seriesbreakersareavailabletoupgradecompetitors'airmagneticbreakers.
SeePagesV12-T17-60andV12-T17-61.
SURECLOSEAllVRSeriesbreakersthatarefurnishedwithMOCoperatorsincorporateEatonexclusiveSURECLOSEMOCtechnology.
SeeadditionalinformationonPageV12-T17-62.
Class1ReconditionedDHPBreakersandRepairServiceClass1ReconditioningofDHPbreakersandrepairserviceforDHPbreakersareavailable.
RenewalPartsEatonoffersaninventoryofnewlymanufacturedrenewalpartsformostDHPswitchgearstructuresandbreakers.
Effective12/17/2002,DHPmatchandlineupcubicles,DHPairmagneticbreakersandarcchuteswillnolongerbeavailable.
FluidizedSwitchgearBusEatonoffersnewfluidizedepoxybus—insulatedbustoreplaceexistingswitchgearphasebusinsulation.
SeePageV12-T17-59.
Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
comV12-T17-571234567891011121314151617181920212223242517SwitchgearVCPVacCladMediumVoltageMetal-Clad—AssembliesandPowerCircuitBreakersVCPVacCladSwitchgearAssembliesandPowerCircuitBreakersVacCladSwitchgearwithTypeVCPDrawoutVacuumPowerCircuitBreakersProductDescriptionWestinghouseVacCladmediumvoltagemetal-cladswitchgearwithtypeVCPvacuumpowercircuitbreakerswasintroducedin1981.
VacuuminterruptertechnologyprovidedmanyadvantagesoverthepreviousDHandDHPairmagneticbreakerdesigns.
Vacuuminterrupterspermittedthebreakersizeandweighttobesignificantlyreduced,allowingfortwo-highstackingconstructionofmostbreakerratingsintheswitchgearenclosure.
VCPbreakerswithdrawontoswitchgearrailassembliesforeaseofinspection.
Maintenanceassociatedwithairmagneticarcchuteswaseliminatedandcontactmaintenancewasreducedtovisualinspectionofweargapindicators.
VCPbreakersincludedadesignimprovementcalledtheV-Flexcurrenttransfersystem,whicheliminatedthetransferofprimarycurrentoveramovinghinge(likeDHPbreakers)oraslidingcontactassembly(likeDVPbreakers).
Porcelaininsulationwasmaintainedonthebreakerelementsandintheswitchgearexceptforthe5kVswitchgearcellinsulation,whichwasglasspolyesterasstandard.
Theswitchgearphasebuswasinsulatedwithafluidizedbedepoxyinsulationsystem,whichwasamajorimprovementovertheepoxyimpregnatedkraftpaperornorylthatwasusedassleevingonphasebusbarsinpreviousswitchgeardesigns.
VacCladswitchgearwasmanufacturedinindoorandinshelteredaisleandaisle-lessoutdoorenclosures.
RatingsVCPswitchgearprovidedthefirstcompletelineofWestinghousevacuumbreakersinthemediumvoltageratings:5kV(250and350MVA)7.
5kV(500MVA)15kV(500,750and1000MVA)ChronologyVacCladswitchgearwasintroducedin1981andwasmanufacturedbyWestinghouseincompleteswitchgearassembliesuntiltheintroductionofVacClad-Wswitchgearin1986.
Today,manycapabilitiesstillexisttosupportVacCladswitchgear.
ReplacementCapabilitiesTypeVCPVacuumPowerCircuitBreaker(FrontandRearViews)EatonoffersthefollowingtosupportVacCladswitchgear.
RemanufacturedVCPBreakersandFactoryRepairServiceFactoryremanufacturingofVCPbreakersandfactoryrepairserviceforVCPbreakersareavailable.
RenewalPartsEatonoffersanextensiveinventoryofnewlymanufacturedrenewalpartsforVCPswitchgearstructuresandbreakers.
FluidizedSwitchgearBusEatonoffersnewfluidizedepoxybus—insulatedbustoreplaceexistingswitchgearphasebusinsulation.
SeePageV12-T17-59.
V12-T17-58Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
com1234567891011121314151617181920212223242517SwitchgearVCP-WVacCladMediumVoltageMetal-Clad—AssembliesandPowerCircuitBreakersVCP-WVacCladSwitchgearAssembliesandPowerCircuitBreakersVacClad-WSwitchgearwithTypeVCP-WDrawoutVacuumPowerCircuitBreakersProductDescriptionVacClad-Wworld-classmediumvoltagemetal-cladswitchgearwithtypeVCP-WvacuumpowercircuitbreakerswasintroducedbyWestinghousein1986.
VCP-WbreakersandswitchgearweresimilartobutnotinterchangeablewiththeoriginalVacClad(VCP)product.
TheVCP-WdesignincludesaconsolidationofimprovementsinproductdesignandperformancethatenablestheintroductionofIECand27kVbreakerratings.
However,VCP-WstillincludesmanyoftheprovenproductfeaturesofVCPswitchgeardesign,includingtwo-highbreakerstacking,V-Flexbreakercurrenttransferandfluidizedepoxyinsulationontheswitchgearphasebuses.
VCP-Wbreakerswithdrawontoremovableswitchgearrailassembliesforeaseofinspection.
VCP-Wbreakersandswitchgearwerefurnishedwithhigh-gradeglasspolyesterinsulationasstandard.
Optionalinsulationupgradesincludedcycloaliphaticepoxyinsulationforbreakerelementinsulation(VCP-WSEbreakers)andporcelaininsulationfortheswitchgearcellcontactbottles.
VacClad-Wswitchgearismanufacturedinindoorandinoutdoorshelteredaisleandaisle-lessenclosures.
AnotheroptionofferedforVacCladindoorswitchgearisarc-resistance.
Eatonwasaleaderinthedevelopmentanddesignofarc-resistantswitchgear.
Arc-resistantmetal-cladswitchgearismetal-cladswitchgeartestedforresistancetotheeffectsofarcingduetoaninternalfault.
ANSIandIECRatingsANSIRatingsIECRatings5kV(250and350MVA)3.
6kV(25,31.
5,40kArmsSCMake)7.
5kV(500MVA)7.
2kV(25,31.
5,40kArmsSCMake)15kV(500,750,1000and1500MVA)12kV(25,31.
5,40kArmsSCMake)27kV(750,1000and1250MVA,and40kA)17.
5kV(31.
5,40kArmsSCMake)38kV(16,21,25,31.
5and40kA)24kV(25kArmsSCMake)ChronologyVacClad-Wswitchgearwasintroducedin1986andisthecurrentstate-of-the-artEatonswitchgearproduct.
TheVCP-WSEbreakerwithspecialcycloaliphaticepoxyinsulationandthe27kVVCP-Wratingwereintroducedin1990.
IECVCP-Wratingswereintroducedin1991.
38kVwasintroducedin1995.
Arc-resistantVCP-Wswitchgearwasintroducedin1995.
ReplacementCapabilitiesTypeVCP-WVacuumPowerCircuitBreaker(FrontandRearViews)EatonoffersthefollowingtosupportVacClad-Wswitchgear.
CompleteNewVacClad-WSwitchgearAssembliesCompletenewmanufacturedVacClad-WswitchgearassembliesareavailabletoreplaceobsoleteexistingswitchgearwithnewCutler-Hammerstate-of-the-artvacuumswitchgear.
VacClad-WMatchandLineupCubiclesNewmanufacturedVacClad-WswitchgearstructurestomatchandlineuptoexistingWestinghouseandCutler-HammerVacClad-Wswitchgear.
NewVCP-WstructurescanalsoconnecttoexistingWestinghouseindoorswitchgear(typesDH,DHPandVCP)withatransitionsection.
NewVCP-WVacuumBreakersCompletelynewfactorymanufacturedVCP-Wvacuumpowercircuitbreakersareavailableinallpublishedratings.
RenewalPartsEatonoffersanextensiveinventoryofnewlymanufacturedrenewalpartsforVCP-Wswitchgearstructuresandbreakers.
FluidizedSwitchgearBusEatonoffersnewfluidizedepoxybus—insulatedbustoreplaceexistingswitchgearphasebusinsulation.
SeePageV12-T17-59.
Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
comV12-T17-591234567891011121314151617181920212223242517SwitchgearMediumVoltageMetal-CladUpgradesTechnologyUpgradesFrontPanelRetrofitwithIQDevicesandPowerNetCommunicationsDHP,VCP,VCP-WNewVCWFrontPanelwithUpgradedControlDevicesEatoncanprovideanupgradetoyoursystembyreplacingexistinganalogmeters,instrumentsandprotectiverelayswithmicroprocessor-basedsolid-statetruermssensingdevices.
NewreplacementfrontpanelsareavailableforDHP,VCPandVCWswitchgearassemblies,andtheycanbeprovidedwithdevicesmountedandwired.
Wiremarkersandwiringdiagramsareprovidedforthehingedpanel.
Theexistingpanelisremoved,thenewpanelissetinplaceandthesolid-statedevicesarewiredintotheswitchgearunit.
FluidizedSwitchgearBusAnyBusbarShapeorConfigurationisUniformlyCoated.
ThereareNoDielectricWeakSpotsandTapingisNotNecessaryEatonoffersacost-effectiveprogramthatcanextendthelifeofanymanufacturer'sequipmentbyreplacingthebusandinsulatingitwithfluidizedbedepoxy.
ThebusinsulationinmanyexistingswitchgearassembliesmaybeNORYL,Micarta,redacta,heatshrinktubingorfiberglass.
Thesematerialsareadverselyaffectedbyaging,environmentandoperatingconditions.
Thesolutiontotheseconcernscanbeansweredwiththehighquality,state-of-the-artsystemandsuperiorityofferedbythefluidizedbedepoxyprocess.
Customerscanuseanyofthefollowingservicestofitspecificswitchgearapplicationsfrom600Vto38kV:BusreplacementBusductreplacementCoatedBusbarsPassThroughaPost-heatOventoCureandFusetheEpoxySwitchgearUpgradesDHP,VCP,VCP-WSwitchgearupgradesareavailabletoincreasetheMVAandcontinuouscurrentratingsoftheentireassembly.
V12-T17-60Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
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com1234567891011121314151617181920212223242517SwitchgearMediumVoltageCompetitiveUpgrades—VacuumReplacementBreakersCompetitiveUpgradesMediumVoltageVacuumReplacementBreakersGeneralElectricMagneBlastGE-AM13.
8-VRVR-SeriesCircuitBreakerEatonmanufacturesanextensivelineofVR-SeriesbreakerstoreplaceGeneralElectricMagneBlastairmagneticbreakers.
Ratingsareavailabletoreplace:AM4.
165kV,150–350MVA,1200–3000AAM55kV,150–250MVA,1200and2000AAM7.
27.
5kV,500MVA,1200and2000A.
AM7.
57.
5kV,250–500MVA,1200and2000AAM13.
815kV,250–1000MVA,1200and3750A(bothshortandtallframes)AM1515kV,250–750MVA,1200and2000AAllis-ChalmersRUPTAIRMA-VRVR-SeriesCircuitBreakerAnextensivelineofEatonVR-SeriesbreakersaremanufacturedtoreplaceAllis-ChalmersRUPTAIRtypeAM,MA,FA,FBandFCairmagneticbreakers.
Ratingsareavailabletoreplace:AM5kV,100–250MVA,1200and2000AMA5kV,150–350MVA,1200and2000AFA5kV,350MVA,3000AFB7.
5kV,500MVA,1200and2000AFC15kV,500–1000MVA,1200–3000AFederalPacificElectricDST-2-VRVR-SeriesCircuitBreakerAnextensivelineofEatonVR-SeriesbreakersaremanufacturedtoreplaceFederalPacificElectricairmagneticbreakers.
Ratingsareavailabletoreplace:DST5–15kV,150–750MVA,1200and2000ADST-25–15kV,150000MVA,1200–2000ASURECLOSEAllVR-SeriesbreakersthatarefurnishedwithMOCoperatorsincorporateEaton'sexclusiveSURECLOSEMOCtechnology.
SeeadditionalinformationonPageV12-T17-62.
ITE15HK-VRVR-SeriesCircuitBreakerEatonmanufacturesanextensivelineofVR-SeriesbreakerstoreplaceITEairmagneticbreakers.
Ratingsareavailabletoreplace:5HV5kV,100–250MVA,600–2000A5HK-Model03,5kV,250–350MVA,1200and2000A15HK-Model03,15kV,500–1000MVA,1200and2000A15VHK-Model20,15kV,500–750MVA,1200AVolume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
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comV12-T17-611234567891011121314151617181920212223242517SwitchgearMediumVoltageCompetitiveUpgrades—VacuumReplacementBreakersMcGraw&EdisonPSD-VRandWSA-VRVR-SeriesCircuitBreakersAnextensivelineofEatonVR-SeriesbreakersaremanufacturedtoreplaceMcGraw-Edisonairmagneticbreakers.
Ratingsareavailabletoreplace:PSD-1515kV,500–750MVA,1200and2000AWSA-55kV,250MVA,1200and2000AWSA-1515kV,500–750MVA,1200and2000ASURECLOSEAllVR-SeriesbreakersthatarefurnishedwithMOCoperatorsincorporateEaton'sexclusiveSURECLOSEMOCtechnology.
SeeadditionalinformationonPageV12-T17-62.
RemotePowerRackingRemotePowerRacking(RPR-2)Eaton'sremotepowerracking(RPR-2)unitprovidesameansofremotelyrackingmostpowercircuitbreakersthatusetherotationofashaftforinsertionandremoval.
Personnelcanbeupto25feet(8m)ormoreawayfromtheswitchgeardoorduringtherackingprocess.
Thisneedfordistanceawayfromtheswitchgearisduetosafetyprecautionsfrompotentialarcflashoccurrences.
Manyarcflashincidenceswithlowvoltageandmediumvoltageswitchgearoccurduringtheprocessofinsertingandremoving(racking)powercircuitbreakersinswitchgearcubicles.
Personnelaretypicallywithin2feet(0.
6m)ofthefrontofthepowercircuitbreakerduringtherackingprocessandthiscloseproximitytoanarcflashcancauseseriousinjury.
Thebestwaytolimitexposuretoarcflashduringtheprocessofrackingpowercircuitbreakersistoputmoredistancebetweenthepersonandthepossiblepointofexposure.
NFPA70Eprovidesguidancefortherequirementsofpersonalprotectiveequipment(PPE)toprotectpersonnelfromarcflashexposure.
Eaton'sRPR-2allowspersonneltowearalowerlevelofPPE,increasingworkercomfortandmobility,whileoperatingtheRPR-2fromanincreaseddistancefromthepowercircuitbreaker.
TheRPR-2systemisthesolutionthatprovidesthevalueandthefeaturesthatcustomersrequest.
V12-T17-62Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
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com1234567891011121314151617181920212223242517SwitchgearSURECLOSESURECLOSEAnEatonSolutionforanIndustry-WideProblemSURECLOSEBackgroundMechanismOperatedContacts(MOCs)areexternaltothebreaker(mountedintheswitchgearcell)andaredrivenbythebreakermechanismthroughamechanicalinterface.
Thesecontactsareusedtoprovideextracontactsforbreakerstatusandforothercontrolfunctions.
Asthecircuitbreakercloses,anMOCoperatorcausestheMOCswitchestooperate.
Air-magneticbreakershavemassivemechanismswithhighforcesandinertia.
Theresultanttraveltimesandthevelocitiesareslow.
Thefigure(A-M)showstheclosingcurveofatypicalair-magneticbreakerandtheMOCoperator.
Itclosesinapproximately100msec(atenthofasecond),measuredfromthetimethebreakerbeginstoclose.
ProblemAvacuumreplacementbreaker(VR)ismuchsmallerandlighterthantheair-magneticbreakeritreplaces.
Thevacuumcontactsmoveasmallerdistanceandmuchfaster.
WhenaVRbreakerisappliedtothecellthatoriginallycontainedanair-magneticbreaker,theresultantspeedofoperationoftheMOCbecomesmuchfasterwhenitisdirectlydrivenbythebreakeroperatingmechanism.
TheresultishigherimpactloadsandmismatchedinertiawiththeexistingswitchgearMOC.
Theeffectofthesystemmismatchisshowninthefigure(VRDirectDrive).
WhenaVRbreakerwithoutSURECLOSEdrivestheMOC,thebreakerandtheMOCcompletetheclosingstrokeinthesametime;25msec,versusthe100msecfortheoriginalair-magneticbreaker.
Noticetheover-travelwiththedirectdriveMOC.
ThevelocityoftheMOCsystemisessentiallyfourtimeswhatitiswiththeair-magneticbreaker.
Becausekineticenergy(theenergyassociatedwithmotion)isproportionaltothevelocitysquared,thekineticenergyoftheMOChasincreasedto16timesthatoftheoriginaldesign.
Thisfasteroperationcauses:SignificantMOCover-travelandbounceMOCcomponentwearAwornorbrokenMOCcouldcauseabreakertostallSolutionSURECLOSEisastoredenergydevice,internaltothebreaker,whichallowstheMOCtoopenandcloseindependentlyfromthespeedofthebreakermechanismand:EliminatesthepossibilityoftheMOCstallingthebreakerSlowsdowntheMOCoperationPreventsdamagetoMOCcellcomponentsSURECLOSEComponentsConclusionInthefigurebelow,youcanseethattheSURECLOSEMOCdriveapproximatestheoriginalair-magneticMOCresponsemuchbetterthantheVRdirectdrive.
TheVR-SeriesbreakerwiththeSURECLOSEdrivedoesNOTcauseMOCswitchcontactbounceorabnormalwear.
MOCClosingTimes—Air-Magnetic,VRwithoutSURECLOSEandVRwithSURECLOSEBreakerPoleShaftLeverSlottedDriveLinksMOCLeverArmDriveSpringReturnSpringMOCTiming–ClosingOPENStrokeCLOSEDAir-MagneticTime(mS)0102030405060708090100110120SURECLOSEVRDIRECTDriveVolume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
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comV12-T17-631234567891011121314151617181920212223242517SwitchgearVacClad-WMotorizedRemoteRackingVacClad-WMotorizedRemoteRacking(VCP-WMR2)RemoteRackingProductDescriptionEaton'sVCP-WMR2motorizedremoterackingdeviceprovidesameansofremotelyinsertingorremovinganydrawoutcircuitbreakerusedinVacClad-Wswitchgear,tohelpmitigatearcflashexposure.
TheVCP-WMR2permitstheoperatortosafelymoveaVCP-Wbreakerbetweenthreepre-determinedpositionswithinthecircuitbreakercompartment.
Standingatasafedistance,welloutsidethearcflashboundaryoftheequipment,anoperatorcanuseremotecontrolstoselectdisconnect,testorconnectedpositionsforthecircuitbreaker.
TheDangerElectricarcsresultfromthermalionizationthatoccurswhencurrentflowisinterruptedbytheseparationofconductors.
Thermalionizationcangeneratetemperaturesashighas35,000°F.
Conductormaterialsmeltintometalvaporandthesurroundingairisionized.
Externalarcscreateaviolentexplosion,resultinginaninfernoofionizedgases,moltendebris,metalshrapnelandaflashoflight(anarcflash).
Insideaswitchgear/switchboardcabinet,anarceventcandislodgecompartmentdoorsandturnhardwareintohigh-speedprojectiles.
Increasedsafetyprecautionsandtheneedtoprotectpersonnelfromthedangersofpotentialarcflashoccurrencessuggesttheneedtoincreasethedistancebetweenanoperatorandthefrontofaswitchgearlineupduringrackingoperations.
FeaturesSelfpoweredwhenswitchgearisenergizedProvisionsenergizethesystemrackingmotorswithanexternal120VacpowersourceAvailableforallbreakersinVacClad-WswitchgearFactoryinstalledandtestedincircuitbreakercompartmentPermanentlyinstalledrackingmotorseliminatetheneedtoliftandmanipulate,andalignheavy,bulkyequipmentSimplehand-heldpendantcontrollerisavailablewithindicatinglightstoclearlyindicatepositionandstatusofthecircuitbreaker25ftumbilicalcordbetweenhand-heldcontrollerandcircuitbreakercompartmentAllcircuitbreakersafetyinterlocksremainintactperIEEEC37.
20.
2LogicisbuiltintothedevicetosenseaninterferenceissueLogicwillnotacceptacommandtoconnectacircuitbreakerthathasexperiencedinterferenceuntilafterithasbeenmovedtothedisconnectpositionControlscanbeintegratedintoswitchgearsecondarycontrolcircuits,and/orSCADAsystemsusingModbusinterfaceordiscretewiringPermissivecircuitprovisionfordisablingremoterackinguntiltherightsystemconditionsaresatisfiedPendantwilloverridesystemwhenpluggedintoaspecificcircuitbreakerBenefitsAutomaticrackingreducesinstallationeffortPermanentlyinstalledsystemwillnotgetlostbetweenserviceintervalsYoudonotlosetheabilitytomanuallyoperateyourcircuitbreakerrackingmechanismOperatorscanopenanddisconnectallcircuitbreakersremotelybeforeenteringtheequipmentroom,whichensuresnoexposuretoarcflashenergyRackingPanMotor,logiccontrollerandsafetyinterlocksarebuiltintothecircuitbreakercompartment.
SystemisfactoryinstalledandtestedwithVCP-Wcircuitbreakers.
Eachswitchgearsystemthatispurchasedwithremoterackingcapabilitieswillcomewithahand-heldpendantforsimpleoperationofasinglecircuitbreakeratatime.
PanelMateInterfaceforIntegratedControlsV12-T17-64Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
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com1234567891011121314151617181920212223242517SwitchgearFurtherInformationFurtherInformationPricingInformationVCP-WBreakerPriceListforVCP-WBreakerParts—PL33-729VCP-WRBreakerPriceListforVCP-WRFixedVacuumBreakers—PL33-724MVAir/VacuumSwitchgearPartsVista/VISTALINEDiscountSymbolY1VR-SeriesBreakersPriceListforVR-SeriesReplacementBreakers—PL02707001EPublicationNumberDescriptionDHPSwitchgearandBreakerRPD32-253-4DRenewalPartsDataforDHPbreakerandswitchgearpartsPA02707017ESalesAidfortheDHP-VRvacuumreplacementbreakerRP01301006ERenewalPartsDatafortheDHP-VRvacuumreplacementbreakerVCPSwitchgearandBreakerRPD32-274RenewalPartsDataforVCPbreakerandswitchgearpartsLEL007ASalesAidfortheVCPremanufactureprogramVCP-WSwitchgearandBreakerRP02201001EVCP-W5and15kVswitchgearcommonreplacementpartsRP02204001ERenewalPartsDataforVCP-WswitchgearpartsSA-11671SalesAidforVCP-WswitchgearDB32-255DescriptiveBulletinforVCP-WswitchgearAD32-265ApplicationDataforVCP-WswitchgearFluidizedBusSA-11745SalesAidforcustomfluidizedswitchgearbusGeneralInformationLEL004ASalesAidforbreakerremanufactureprogramSA02204001ESalesAidforMVswitchgearreplacementfrontpanelswithIQdevicesDHBreakersPA02707011ESalesAidfortheDH-VRvacuumreplacementbreakerGEMagneBlastBreakersPA02707021ESalesAidforGEAM4.
16andAM13.
8vacuumreplacementbreakersAllis-ChalmersBreakersPA02707032ESalesAidforAllis-ChalmersTypeMAvacuumreplacementbreakersPA02707031ESalesAidforAllis-ChalmersTypeAM250vacuumreplacementbreakersPA02707033ESalesAidforAllis-ChalmersTypeF-SeriesvacuumreplacementbreakersFederalPacificElectricBreakersPA02707041ESalesAidforFederalPacificElectricTypeDSTvacuumreplacementbreakersPA02707042ESalesAidforFederalPacificElectricTypeDST-2vacuumreplacementbreakersITEBreakersPA02707052ESalesAidforITETypeHK(Model03)vacuumreplacementbreakersPA02707051ESalesAidforITE5HVvacuumreplacementbreakersMcGraw-EdisonBreakersPA02707062ESalesAidforMcGraw-EdisonPSDvacuumreplacementbreakersPA02707061ESalesAidforMcGraw-EdisonWSAvacuumreplacementbreakersUniversalRemotePowerRackingPA02707071ESalesAidforuniversalremotepowerrackingsystem(RPR-2)Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
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comV12-T17-651234567891011121314151617181920212223242517SwitchgearMediumVoltageMetal-EnclosedLoadInterrupterSwitchAssemblyandSwitchesWLILoadInterrupterMetal-EnclosedSwitchgearOriginallyaWestinghouseProductWLIDesignStandardManuallyOperatedFusedWLISwitch1Switchpositionindicator/operatormechanism2Provisionsforpadlockingdoor3Inspectionwindow(4x16inches)4Fullheightmaindoor5Doorstop,footoperated6Groundedmetalsafetybarrier7Doorinterlock8Switchinterlock9InterphasebarrierjSwitchoperatormechanismaccessdoor85423j29176ProductDescriptionTheWLI(WestinghouseLoadInterrupter)mediumvoltageswitchgearisgenerallycomposedofathree-phaseloadinterrupterhousedinametal-enclosedstructure.
Theswitchisratedforuseinfourvoltageclasses:4kV,15kV,25kVand38kV.
600Aand1200Acurrentratingsareavailable.
Theswitchistypicallyappliedinserieswiththreemediumvoltagefusesontheloadsideoftheswitch.
WLIswitchgearisusedforeconomicalprotectionofunitsubstationtransformersandmediumvoltagepowerdistribution(viaalineupoftheseswitches).
TheWLIproductlinealsoofferedacompactUnitizedPowerCenter(UPC)thatusedtheWLIswitchontheprimaryoftheUPCtransformer.
LBFandWLllooksimilarindesign.
Theycanbedifferentiatedbythenameplatelocatedbehindtheoperatinghandleaccessdoor.
Thefrontislargelycoveredbythemaindoor,witha4x16-inchviewingwindow,providingaccesstotheswitchandfusecompartment.
Asmalleraccessdooronthemaindoorallowsaccesstotheswitchoperatingmechanism.
Uponopeningthemaindoor,theswitchintheupperpartofthestructureiscoveredbyaprotectivescreenbarrierthatallowsvisualinspection.
Thefuses,whenprovided,arelocatedinthelowerpartofthestructure,andarereadilyvisibleforeasymaintenancewhenthemaindoorisopen.
Therearoftheswitchstructureisgenerallyusedforcableentranceand/orexit.
Accesstothecableentrance/exitareaisviaarearcoverordoor.
TheMVSdesignoffersmanyenhancementsoverthepreviousWLIdesign.
Afewoftheexteriorfeaturesincludeagalvanizedbaseandalargerviewingwindow.
Interiorfeaturesincludeahingedbarrier,rustprooflatches,nylonfinnedinsulatorsandaswitchthatisaremovablecomponent.
TheWVB(WestinghouseVacuumbreaker)switchgearwasintroducedin1991,providingafixed-mountedmediumvoltagevacuumbreakerontheloadsideoftheswitch.
Themediumvoltagevacuumbreakerwasusedinlieuoffuses,providingthecapabilitytoinstantlyresetthebreakerafteratripconditionandtheabilitytoadjusttoawidevarietyofcoordinationcurvesinthefield.
TheMEB(Metal-EnclosedBreaker)andMSB(MediumVoltageSwitchandBreaker)designsreplacedtheWVBproductoffering.
TheMEBdesignusestheVCP-TRmediumvoltagefixed-mountedvacuumbreaker.
TheMSBofferingemploysathree-phaseloadinterruptertoprovideameanstoisolatethefixed-mountedbreaker.
ProductHistoryMetal-enclosedloadbreakairinterrupterswitcheswerefirstproducedin1952underthenameLoadBreakFusible(LBF)atM&Rfacilitiesaroundthecountry.
In1964,themanufacturingoftheproductwasconsolidatedintheCincinnati,OH,facility.
Theproductwasdiscontinuedin1972andreplacedwithWestinghouseLoadInterrupter(WLI),havingmanydesignchangesandimprovements.
Partsforthetwoproductsareincompatible,buttheWLIdesigncanbeaddedtoexistingLBFlineups.
TheWLIproductlinewasmovedtotheSumter,SC,manufacturingfacilityin1979.
ThecurrentMVSdesignwasfirstintroducedinSumter,SC,in1999andbuiltconcurrentlywiththepreviousdesignuntilDecember2001.
TheproductlinewasrelocatedtoGreenwood,SC,inlate2001.
AsofJanuary2002,onlythecurrentMVSdesignwasmanufactured.
ProductHistoryTimeLineWestinghouseLBFWestinghouse/C-HWLICutler-HammerMVSProduct1950196019701980199019952000PresentPageV12-T17-66V12-T17-66V12-T17-66V12-T17-66Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
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com1234567891011121314151617181920212223242517SwitchgearLBF/WLI/MVSMediumVoltageMetal-EnclosedLoadInterrupterWLI/MVSLoadInterrupterSwitchgearMVSDesignStandardManuallyOperatedFusedMVSImprovements1Standardhingedbarrier2Larger,lowerwindow(8.
00x16.
00-inch)doubleviewingarea3Rustprooflatches4Removableswitch5Nylonfinnedinsulators6G90galvanizedbaseLBF/WLIProductDescriptionTheLBF(loadbreak)switchstandardstructurewas33.
00incheswide,90.
38incheshigh(indoor)and98.
88incheshighoutdoor.
TheWLI(LoadInterrupter)switchstructurewasofferedinboth33.
00-inchand36.
00-inchwideenclosuresinthe5kVand15kVratings.
Bothdesignsusedverticalsectionsthatwerefreestanding,closecoupledtotransformers,andboltedtogetherinlineups.
Startingin1984,ANSI61lightgraywasthestandardinternalandexternalcolorforallWLIstructures.
Priorto1984,theexteriorsurfacesofoutdoorenclosureswereANSI24darkgray.
LBFwasonlyofferedinthe5kVand15kVvoltageratings.
WLIwasofferedin5kV,15kV,25kVand38kVvoltageratingsusing600Aand1200Aswitches.
MVSProductDescriptionTheMVSstandardstructuresfor5kVand15kVgearis33.
00to48.
00incheswide,90.
38incheshigh(indoor),98.
88incheshigh(outdoor),withvaryingdepths.
Thestandardstructuresfor27kVand38kVgearis48.
00to54.
00incheswide,101.
50or127.
00incheshigh(indoor),110.
00or135.
50incheshigh(outdoor),withvaryingdepths.
Verticalsectionsarefreestanding,closecoupledtotransformersandboltedtogetherforminglineups.
SwitchRatingsLBF5kV15kVWLI5kV15kV25kV38kVMVS5kV(600and1200A)15kV(600and1200A)27kV(600A)38kV(600A)ReplacementCapabilitiesLBFTheLBFproductlinewasdiscontinuedin1972.
Duetodesignchangeandretooling,replacementpartsareonlyavailablethroughCleveland-Price,Inc.
at724-864-4177.
WLI/MVSEatonoffersaninventoryofnewlymanufacturedrenewalpartsofWLI/MVSswitchgear.
SeePagesV12-T17-67throughV12-T17-69.
123465Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
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comV12-T17-671234567891011121314151617181920212223242517SwitchgearWLI/MVSMediumVoltageMetal-EnclosedLoadBreakSwitchReplacementPartsReplacementParts—WLI/MVS/MVS2LoadBreakSwitchDescriptionPartDescriptionQuantityperSwitchStyleNumberSwitchPoleAssembliesSwitchPoleAssembliesThree-polesetincludesmainandflickerblades,breakjawsandarcchutes.
(60kVBILor95kVBIL)5and15kV—600A5and15kV—1200A(125kVBILor150kVBIL)25and38kV—600AMVS25/15kV—600AMVS25/15kV—1200A1set1set1set1set1set7278A27G017278A27G027278A27G057278A27G437278A27G44ArcingContactAssembliesArcingContactAssembliesThree-polesetincludesflickerbladesandarcchutes.
Thiskitisnotrequiredwhenswitchpoleassembliesaboveareordered.
(60kVBILor95kVBIL)5and15kV—600A5and15kV—1200A(125kVBILor150kVBIL)25and38kV—600A1set1set1set7278A27G067278A27G077278A27G08DriveRodLink(Polyester)DriveRodLink(polyester,setofthree)5kV(60kVBIL)15kV(95kVBIL)25and38kV(125kVBILor150kVBIL)MVS25/15kVMVS25/15kVmanufacturedafterMay20111set1set1set1set1set7278A27G097278A27G107278A27G127278A27G457278A27G53FinnedBusSupportFinnedBusSupport(oneeach)36.
00-inchwide(glasspolyester)Three-phasebusbrace(glasspolyester)Two-phasebusbrace(glasspolyester)36.
00-inchwide(epoxy)Three-phasebusbrace(epoxy)Two-phasebusbrace(epoxy)1each1each1each1each1each1each260C003H51260C005H51260C005H53260C003H11260C005H11260C003H13InsulatorsInsulators(oneeach)(60kVBIL)5kVglasspolyester5kVepoxy(95kVBIL)15kVglasspolyester15kVepoxy(125kVBILor150kVBIL)25and38kVepoxyasrequiredasrequiredasrequiredasrequiredasrequired4892A97H014892A97H074892A97H024892A97H084892A97H18FinnedBusSupportThree-PhaseBusBraceTwo-PhaseBusBracePolyesterEpoxyV12-T17-68Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
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com1234567891011121314151617181920212223242517SwitchgearWLI/MVSMediumVoltageMetal-EnclosedLoadBreakSwitchReplacementPartsReplacementParts—WLI/MVS/MVS2LoadBreakSwitch,ContinuedDescriptionPartDescriptionQuantityperSwitchStyleNumberRemovableHandleRemovablehandleAllratings1each7274A49H01SwitchSpringMountedAssemblySwitchSpringMountingAssembly5–15kV—40kAfaultclose5–15kV—61kAfaultclose25kV—20kAfaultclose25kV—40kAfaultclose25kV—60kAfaultclose38kV—20kAfaultclose38kV—30kAfaultclose1set1set1set1set1set1set1set7278A27G167278A27G187278A27G197278A27G207278A27G217278A27G227278A27G23SwitchorFuseBarrierAssemblySwitchBarrierAssembly5and15kV25and38kVMVS25kVMVS215kVFuseBarrierAssembly15kV(WLIdesign)25and38kV(WLIdesign)15kV(MVS/MVS2design)(tighteningknoborquickdisconnect)15kV(MVS2design—boltinfuses)1set1set1set1set1set1set1set1set7278A27G247278A27G257278A27G467278A27G477278A27G267278A27G277278A27G437278A27G01OpenCloseIndicator/InterlockCamWLI/MVSStandardOpen-CloseIndicator/lnterlockCamForlockopen/close(top)orlockopen(bottom)MVS2StandardOpen-CloseIndicator/lnterlockCamForlockclose(top)orlockopen(bottom)1each1each220C934G01220C934G02AuxiliarySwitchAssemblyAuxiliarySwitchAssembly(5NOand5NCcontacts)1each7278A27G28SwitchAdjustmentToolKitSwitchWLI/MVSAdjustmentToolKit1each221C113G031Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
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comV12-T17-691234567891011121314151617181920212223242517SwitchgearWLI/MVSMediumVoltageMetal-EnclosedLoadBreakSwitchReplacementPartsReplacementParts—WLI/MVS/MVS2LoadBreakSwitch,ContinuedOtherReplacementPartsOtherreplacementpartsareavailablebutshallbeconsideredonajob-by-jobbasis.
Includeswitchnameplateinformationlocatedbehindtheswitchoperatinghandleaccessdoorwithanycorrespondence.
Besurethisincludesthe"CN"or"SM"number.
DescriptionPartDescriptionQuantityperSwitchStyleNumberFuseLivePartKitFuseLivePartKit(WLIDesign)Non-disconnect(three-phase—topandbottom)RBA2005–15kVRBA4005–15kVRBA20025–38kVRBA40025–38kVCLE-15–15kVCLE-25–15kVCX5–15kVCXN-15–15kV(singlebarrel—3.
00-inchdiameter)CXN-15–15kV(singlebarrel—4.
00-inchdiameter)CXN-25–15kV(doublebarrel—3.
00-inchdiameter)CXN-25–15kV(doublebarrel—4.
00-inchdiameter)NX25kVEJO38kV1each1each1each1each1each1each1each1each1each1each1each1each1each7278A27G297278A27G307278A27G317278A27G327278A27G337278A27G347278A27G367278A27G377278A27G387278A27G397278A27G407278A27G417278A27G42FuseLivePartKit(MVSDesign)Non-disconnect(three-phase—topandbottom)RBA2005kVRBA20015kVRBA4005kVRBA40015kVRBA8005kVRBA80015kVCLE-15kVCLE-115kVCLE-25kVCLE-215kVCX5kVCX15kVCXN-15–15kV(singlebarrel—3.
00-inchdiameter)CXN-15–15kV(singlebarrel—4.
00-inchdiameter)CXN-25–15kV(doublebarrel—3.
00-inchdiameter)CXN-25–15kV(doublebarrel—4.
00-inchdiameter)1each1each1each1each1each1each1each1each1each1each1each1each1each1each1each1each98A1125G2298A1125G2398A1125G2498A1125G2598A1125G2698A1125G2798A1125G0398A1125G0498A1125G0598A1125G0698A1125G0998A1125G1098A1125G1198A1125G1298A1125G1398A1125G14SpaceHeatersSpaceHeaters(lowwattdensity)125V(WLIdesign)250V(WLIdesign)125V(MVSdesign)250V(MVSdesign)asrequiredasrequiredasrequiredasrequired220C974G03220C974G043614A50H013614A50H02ShuntTripCoilShuntTripCoil48Vdc125Vdc250Vdc115Vac230VacCAPTRIP1each1each1each1each1each1each7278A78H017278A78H027278A78H037278A78H047278A78H057278A78H06V12-T17-70Volume12—Aftermarket,RenewalPartsandLifeExtensionSolutionsCA08100014E—October2016www.
eaton.
com1234567891011121314151617181920212223242517SwitchgearAdditionalInformationRenewalPartsWhenorderingparts,specifythepartdescriptionandmini-MVSswitchgearassemblycatalognumberfoundonthenameplate.
EnteronSuffixQ50.
ReplacementPartsReplacementFusesTorqueValuesTightenthehardwareperthetablebelow.
TorqueValuesFurtherInformationPricingInformationVista/VISTALINEDiscountSymbolY2Note1Keyinterlock(s)providedbyothers.
PartDescriptionQuantityperAssemblyStyleNumberSwitchpoleassemblyepoxy(three-poleset,includesarcchute,switchblade,driverodandinsulators)17997A57G03Non-fusedswitchandCLEfusedswitchbarrierassemblies(setoffour)17997A57G06Switchoperatorleverassembly17997A57G11Auxiliaryswitchassembly17997A57G12Spaceheater17997A57G13Filter(setoftwo)17997A57G05Keyinterlockprovisionkit117826C86G01FuseContinuousAmpereRatingQuantityperAssemblyCLEStyleNumber1035981C29G011535981C29G022035981C29G032535981C29G043035981C29G054035981C65G015035981C65G026535981C65G038035981C65G0410035981C65G0512535981C65G0615035981C65G0717535981C65G0820035981C65G09BoltDiameterinInchesNominalTorque,ftlbs(Nm)0.
254(5.
42)0.
318(10.
85)0.
3825(33.
90)0.
5050(67.
79)0.
6365(88.
13)PublicationNumberDescriptionDB31-935DescriptivebulletinforWLIloadinterruptermetal-enclosedswitchgearDB31-950Descriptivebulletinforunitizeddry-typepowercentersIL31-930-DInstructionsforWLIandWVBmetal-enclosedswitchgear